Development of an algorithm of implementation of programs of repair of steam boilers and turbines of TPPs based on technical condition of power equipment

2021 ◽  
Vol 14 (1) ◽  
pp. 40-44
Author(s):  
N. V. Baidakova ◽  
A. V. Afonin ◽  
A. V. Blagochinnov
Keyword(s):  
Power Plants ◽  
Thermal Power ◽  
Technical Condition ◽  
Equipment Maintenance ◽  
Power Equipment ◽  
Equipment Failure ◽  
Software Market ◽  
Maintenance System ◽  
Steam Boilers ◽  
The Cost

Deterioration and aging of the technical fleet of thermal power facilities lead to an unpredictable shutdowns of power equipment. Therefore, it is necessary to create a special approach in maintenance and repair programs, taking into account the possibility of predicting the moment of onset of the defect, its development, as well as the time of possible equipment failure. The equipment maintenance system used at the enterprises is based on the collection of retrospective data on defects and failures on the main and auxiliary equipment of the TPP and summarizing statistics on identical or similar equipment samples. Analysis of domestic and foreign methods of maintenance and organization of repair, as well as possibility of their application in modern power engineering is given. In order to create an efficient production asset management system, which addresses the problem of finding a balance between the potential risk of losses associated with both the operation of equipment and the cost of correcting defects, new class systems are now used in the software market, which carry out equipment maintenance based on the forecast. In order to optimize the equipment maintenance system and ensure uninterrupted and reliable operation of the equipment at minimum operating costs, as well as to reduce equipment downtime, unscheduled and emergency operations, it is advisable to use a modern approach to manage both reliability and risk, as well as the cost of asset ownership. This will enable to control the economic efficiency of the use of production assets. The necessity of creation of an algorithm of implementation of repair programs of power equipment base on technical condition for its use in digital power systems is shown. An algorithm is proposed for implementing the repair program of power units of electric power plants, including steam boilers and turbines of thermal power plants, differing by taking into account the technical condition of power equipment, which allows recognizing the defect that has appeared, determining the cause of its occurrence, its evolution and the duration of possible equipment failure. In the developed repair maintenance algorithm, it is proposed to make a transition from statistical empirical assessments of the technical condition of the equipment to objective estimates obtained on the basis of automated technical diagnostics systems and predictive analysis of situations.

scholarly journals SYSTEM OF AUTOMATIC CONTROL OF THE LEVEL OF STEAM POWER GENERATORS ON THE BASIS OF THE REGULATION CIRCUIT WITH SMOOTHING OF THE SIGNAL

2021 ◽  
Vol 22 (1) ◽  
pp. 287-297
Author(s):  
Dilnoza Umurzakova
Keyword(s):  
Automatic Control ◽  
Water Level ◽  
Power Plants ◽  
Thermal Power ◽  
Thermal Power Plants ◽  
Steam Generators ◽  
Wide Range ◽  
Steam Boilers ◽  
The Impact

The purpose of this article is to develop high-quality combined automatic control systems (ACS) for the water level in the drum of steam boilers of thermal power plants (TPPs), which can significantly improve the quality of regulation and increase the efficiency of TPPs in a wide range of load changes. To improve the quality of water level control in the drum of steam generators of nuclear power plants with a pressurized water-cooled power reactor (PWPR), it is proposed to use a combined automatic control system based on a control loop with a correcting PI-controller tuned to a symmetrical optimum, with smoothing the reference signal and device compensation of the most dangerous internal and external measurable disturbances. A technique has been developed for assessing the impact of changes in the quality characteristics of transients of combined self-propelled guns by the water level in the drum of steam boilers and steam generators on the safety, reliability, durability, and efficiency of thermal power equipment of thermal power plants. Comparison was made of direct indicators of the quality of three ACS (typical and three-pulse, digital system with an observer state, and the proposed combined ACS). The simulation results of transients of the proposed and typical three-pulse self-propelled guns confirmed the advantages of the first. ABSTRAK: Artikel ini bertujuan bagi membina sistem kombinasi automatik (ACS) berkualiti tinggi bagi aras air dalam drum dandang stim tenaga terma logi kuasa (TPP). Ini dapat meningkatkan mutu peraturan dan meningkatkan kecekapan TPP secara signifikan dengan pelbagai perubahan beban. Bagi meningkatkan kualiti kawalan aras air dalam drum penjana wap loji kuasa tenaga nuklear dengan reaktor berpendingin air bertekanan (PWPR). Gabungan sistem kawalan automatik berdasarkan gelung kawalan dengan pembetulan PI telah dicadangkan dan diselaraskan simetri secara optimum, dengan melancarkan isyarat rujukan dan pembetulan peranti dari gangguan yang boleh diukur dari dalam dan luar. Satu teknik telah dibina bagi menilai kesan perubahan ciri kualiti transien gabungan berjentera pada aras air di tong dandang stim dan drum penjana wap pada keselamatan, kebolehpercayaan, ketahanan dan kecekapan peralatan tenaga terma loji janakuasa. Perbandingan dibuat pada kualiti tiga ACS (sistem digital khas dan tiga signal dengan keadaan pemerhati dan gabungan ACS yang dicadangkan). Hasil sistem simulasi transien yang dicadangkan dan tiga signal biasa berjentera mengesahkan kelebihan pada yang pertama.

scholarly journals Digitalizing the Process of Tracking Technical Condition of the Main Equipment of Energy Providing Enterprises

2021 ◽  
Vol 93 ◽  
pp. 01020
Author(s):  
Lyudmila Plotnikova ◽  
Artem Bainov ◽  
Yulia Torkunova ◽  
Maria Nadezhdina
Keyword(s):  
Power Plants ◽  
Thermal Power ◽  
Complete Information ◽  
Condition Index ◽  
Technical Condition ◽  
Direct Access ◽  
Repair Work ◽  
Technical Parameters ◽  
The Republic ◽  
Low Efficiency

The existing power facilities of the Republic of Tatarstan face a number of disadvantages related to the system for recording data on the technical condition of boiler and turbine equipment: manual calculation of the parameters of equipment operation, lack of direct access to complete information on the condition of equipment and, as a result, low efficiency in identifying malfunctions, deviations in the operation of equipment, carrying out repair work. Hence, the need for digitalization of the system for recording data on the technical condition of equipment was formed, in response to which software was developed for automating the data recording system and visualizing the technical parameters of reliability at thermal power plants. This proposal is distinguished by the introduction of digital technologies in the process of recording data on the technical condition of equipment, where for the first time the software includes a method for automatically calculating the technical condition index of boiler units. The results of the work will reduce the likelihood of an emergency state of power plant equipment.

scholarly journals Aggregate estimation of investments in power plant units using a parametric power function

2020 ◽  
pp. 123-138
Author(s):  
Pavel Shchinnikov ◽  
◽  
Alina Frantseva ◽  
Ivan Sadkin ◽  
◽  
...  
Keyword(s):  
Power Plant ◽  
Power Function ◽  
Capital Investment ◽  
Power Plants ◽  
Thermal Power ◽  
Thermodynamic Characteristics ◽  
Engineering System ◽  
Parametric Function ◽  
Aggregate Estimation ◽  
The Cost

In the course of designing new generating equipment for power plants and their thermal circuits, in the absence of information about their cost, analog indicators and/or expert assessments are used in the design practice. This approach allows us to compare various options if they can be brought to a comparable form and when the same type of equipment is used. When it is necessary to compare options that differ not only in the specified capacity, but also in the equipment configuration, a more accurate assessment of investment is required. The article proposes a method for estimating capital investment in power plants using a power parametric function. Capital investment is assessed for each unit of the power plant and its engineering system. A special feature of the approach is that the higher the cost of the unit is, the higher its thermodynamic characteristics, power, time of load use, etc. These factors are taken into account by the exponent in the power function. In addition, the correction coefficients take into account the configuration of the equipment, its climatic design, and configuration features. The combination of factors that are taken into account in the power function makes it possible to obtain an estimate of the cost of equipment in different versions. The uniformity of the problem statement makes it possible to apply the approach both to design tasks and to scientific and applied tasks of comparing the existing, newly developed and promising technologies. This paper presents the updating and development of the method developed in previous years at the department of thermal power plants of NSTU. Equations for determining investment in the main units and technical systems of power plants are presented. Estimates of investment in power plants currently under construction in Russia are made. It is shown that investment in power plants in Russia is 20-50% lower than in the USA and Europe, and 20-30% higher than in China.

Design and Implementation of Heavy Container Handling Equipment Maintenance System

2012 ◽  
Vol 472-475 ◽  
pp. 3264-3268
Author(s):  
Hou Jun Lu ◽  
Hui Qiang Zhen ◽  
Wei Jian Mi
Keyword(s):  
Container Terminal ◽  
Spatial Location ◽  
Maintenance Management ◽  
Equipment Maintenance ◽  
Functional Modules ◽  
Maintenance System ◽  
Container Handling ◽  
Key Factor ◽  
Logistic Service ◽  
The Cost

Heavy handling equipment is the key factor to improve the level of logistic service in container terminal. In order to solve the problem of information sharing in maintenance management, this paper integrates the equipment information which locates in different spatial location on the container terminal and analysis the traditional maintenance method, giving the construction and functional modules of maintenance system, which will reduce the cost of heavy container handling equipment maintenance and improves the operational efficiency of terminal.

scholarly journals INTEGRATED ASSESSMENT OF ENVIRONMENTAL AND ECONOMIC EFFICIENCY OF GAS BOILER OPERATING MODES

2020 ◽  
Vol 4 (157) ◽  
pp. 127-133
Author(s):  
Y. Ponomarenko ◽  
M. Katkov ◽  
R. Semenenko
Keyword(s):  
Economic Efficiency ◽  
Power Plants ◽  
Thermal Power ◽  
Operating Mode ◽  
Operating Conditions ◽  
Technological Parameters ◽  
Boiler Load ◽  
Operating Modes ◽  
Steam Boilers ◽  
Time Changes

A thermal energy is one of the most significant sources of environmental impact.This is a consequence of both the use of mostly non-renewable natural resources and environmental pollution from thermal power plants. The intensity of this impact depends on many factors, namely the purpose, power, type of fuel used and operating mode. Existing studies have established links between emissions and characteristics such as power and fuel type for stationary operating conditions. At the same time, changes in operating conditions have a significant impact on environmental and economic characteristics. This article is devoted to establishing the relationship between the operational characteristics of gas boilers and their environmental and economic efficiency. The analysis was based on the field data obtained from steam and water boilers that are in commercial operation and uses the natural gas. It was found that for steam and water boilers, there is a well-conditioned non-linear relationship between the technological parameters of boiler operation, in particular gas consumption, the percentage of boiler load, the amount and temperature of flue gases with indicators of pollutants entering the atmosphere. The most significant factor affecting the environmental and economic characteristics of boilers is the percentage of load of boilers. The nature of the dependency is determined by the type of boiler and the setting mode. These dependences with a high degree of conditionality have a parabolic character, which makes it possible to assume the existence of adjustment modes that minimize environmental and economic costs. For steam and water boilers, the dependence of environmental impact on the percentage of load is direct. But for steam boilers in the range of data that were studied, it has a monotonous character, that is, it does not have an extremum point. For water boilers, it is possible to find the optimal loading level that minimizes environmental costs, but to confirm this assumption, additional research is needed at low boiler loading levels. The proposed method can be used to determine the operating modes of boilers and their settings, taking into account environmental and economic criteria. Keywords: water gas boilers, steam gas boilers, operating modes, environmental and economic characteristics.

scholarly journals The problem statement of an information system creation for evaluating and forecasting the states of the power boiler.

2020 ◽  
Vol 11 (8-2020) ◽  
pp. 110-115
Author(s):  
E.V. Balbukova ◽  
◽  
Keyword(s):  
Information System ◽  
Residual Life ◽  
Thermal Power ◽  
Technical Condition ◽  
Urgent Task ◽  
Maintenance Work ◽  
Using Data ◽  
Equipment Wear ◽  
The Cost ◽  
Power Boiler

When operating a thermal power plant (TPP), it is of great importance to ensure the reliability and safety of the enterprise while minimizing the cost of maintenance and repair of equipment. The currently used strategy for preventive maintenance is to carry out periodic work at predetermined times, regardless of the technical condition of the equipment. At the same time, the operating timefeatures, heterogeneous loads and, consequently, various equipment wear are not taken into account. Almost always there is an episodic deviation of the operating parameters of a particular equipment from the nominal values, which leads to an intensification of the wear processes and thereby a decrease in the residual life of this equipment. Therefore, the urgent task is to create tools for information and analytical support for planning repair and maintenance work based on the assessment and prediction of the condition of equipment using data from operational monitoring and computer modeling. In this paper, we pose the problem of creating an information system for assessing and predicting the states of an energy boiler as one of the key nodes of a TPP.

THE ECONOMIC EFFECT OF USING THE NEW METHOD TO IMPLEMENT MEASURES TO REDUCE NOISE BY NOISE INSULATION AND ACOUSTIC BARRIER FOR GAS PIPELINES

Akustika ◽  
2021 ◽  
pp. 116
Author(s):  
Svetlana Kuzminova ◽  
Vladimir Tupov
Keyword(s):  
Noise Reduction ◽  
Power Plants ◽  
Thermal Power ◽  
Economic Effect ◽  
Gas Pipeline ◽  
New Method ◽  
Economic Losses ◽  
Gas Pipelines ◽  
Reduced Costs ◽  
The Cost

An important environmental problem is exceeding the current sanitary standards on the territory of thermal power plants (TPP) and in the surrounding residential area. One of the intense sources of noise at the TPP is the gas distribution points (GDP) and the gas pipeline after it. The noise at the exit of the GDP building and along the length of the gas pipeline can be 110 dBA. Effective methods of reducing noise from GDP and gas pipelines are the installation of acoustic barriers and the use of noise insulation materials. The most effective is a set of measures to reduce noise including the joint use of the barrier and noise insulation. The cost of noise reduction measures depends on many factor, including the type of materials, the thickness of the construction as well as the required amount of noise reduction. Earlier in the works of the authors, it was shown that when planning noise reduction measures, it is necessary to achieve equality of the specific reduced costs by using noise insulation and acoustic barriers. This will ensure minimal noise reduction costs. In this paper, the economic effect of using the new method is considered. A new formula is proposed for determining the economic losses in the case of inequality of the specific reduced costs for shielding and noise insulation. It is shown how the economic losses increase in the case of an increase in the ratio between the specific reduced costs of shielding and noise insulation.

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