Multivariable Model Reference Adaptive Control of an Industrial Power Boiler Using Recurrent RBFN

In industrial steam systems, the process requires a specific pressure, and the maximum permissible operating pressure is different. If the inlet steam pressure to the steam consuming equipment exceeds the operating pressure, it may cause hazards. Therefore, the more precise control of the boiler pressure is important. Since we are dealing with a nonlinear, time-varying, and multivariable system, the control method must be designed to handle this system well. Most of the methods proposed so far are either not physically feasible or the system has considered very simple. Therefore, in this paper, while modeling the boiler and its pressure relations more precisely, we will introduce a recurrent type-2 fuzzy RBFN-based model reference adaptive control system with various uncertainties so that the uncertainty and inaccuracy of the model can be compensated. The experimental results prove the efficiency of the proposed method in boiler control.

MATHEMATICAL MODELLING OF ONE-GROUP GAS-HYDRAULIC CIRCUIT OF THERMAL POWER PLANT STEAM BOILER AUXILIARIES

The paper presents algebraic mathematical models of centrifugal mechanisms that operate in the power boiler gas-hydraulic circuit. The models have been built by means of head-flow curve approximation. The head-flow curve depends on the centrifugal mechanism blade rotating speed and guide vane angle. The least squares method has been applied for centrifugal mechanism head-curve approximation on the basis of experimental or numerical data. Different configurations for the connections of centrifugal mechanisms in the power boiler gas-hydraulic circuit have been considered, relationships for their performance assessment obtained, and efficiency factors for various methods of their capacity control introduced. The state equation for a complex gas-hydraulic network in the problem of its efficiency analysis has been obtained with application of Kirchhoff laws. Numerical algorithms have been developed to solve group control parameter optimization problems for the considered connections of centrifugal mechanisms. Features of mathematical models for groups of series-, parallel- and complex-connected centrifugal mechanisms with different head curves in the power boiler maintenance system have been specified. An optimal group control problem for a group of centrifugal mechanisms has been formulated and solved under various power boiler modes. For the feed pumps, individual frequency control proves to be the most effective method, while for the boiler draft mechanisms group frequency regulation turns out to be the most efficient. In a typical summer month, implementation of energy-efficient centrifugal mechanism capacity regulation method in a Thermal Power Plant is shown to result in auxiliary electricity consumption reduction by 10.96 % as compared with available actual data.

THE ANALYSIS OF POSSIBLE FAULTS OF TECHNOLOGICAL PROCESSES IN THE RECOVERY BOILER

The analysis of technological processes for a real control object-a recovery boiler is performed in order to determine faults and possible emergency situations. The recovery boiler is considered as a complex control object (in which a chemical reactor is combined with a steam power boiler), which is advisable to decompose into several interconnected subsystems. The study was carried out in accordance with the HAZOP application manual in the form of a qualitative analysis of faults and possible abnormal situations in the recovery boiler. The study was conducted in accordance with the decomposition of the recovery boiler for each constituent of the interconnected subsystems. As a result of research, for each of the subsystems of the recovery boiler, HAZOP work tables were developed that allow you to identify root frames-linked to specific causes of possible faults.

Validation of a thermal non-equilibrium Eulerian-Eulerian multiphase model of a 620 MWe pulverized fuel power boiler

The use of a thermal non-equilibrium Eulerian-Eulerian model for the simulation of a 620 MWe power boiler is proposed for capturing the combustion and radiative heat transfer found in the pulverized fuel systems. The models eliminates the use of a Lagrangian reference frame in tracking solid fuel particles thereby reducing the computational expense and time. The model solves the scalar transport for the particle mass, energy and radiation interactions between the pseudo-particle and continuous phases. The goal is to apply the modelling approach to generate a simulation database for different load cases and firing conditions which in turn will be used to study flexible operation. The model is validated against both numerical and applicable site data measurements. It is shown that the model is able to adequately resolve the furnace and superheater wall heat fluxes. Additionally the resolution of the flow field, combustion dynamics and wall fluxes are demonstrated for both an 80% and 60% operational loads. Moreover, it is shown that the Eulerian-Eulerian model results in approximately a 30% computational resource reduction when compared to traditional modelling approaches.