scholarly journals Effects of Co2 and Nd:YAG Laser Remelting of the Ti6Al4V Alloy on the Surface Quality and Residual Stresses

2020 ◽  
Vol 20 (1) ◽  
pp. 82-90 ◽  
Author(s):  
M. Jażdżewska
Keyword(s):  
Energy Density ◽  
Residual Stresses ◽  
Laser Treatment ◽  
Nd:Yag Laser ◽  
Heating Temperature ◽  
Ti6al4v Alloy ◽  
Surface Cracking ◽  
Nd:Yag Lasers ◽  
Compressive Stresses ◽  
Hardness Increase

AbstractThe titanium alloys are materials susceptible to tribological wear and the laser treatment can be applied in surface treatment processes to obtain for example higher hardness level. From the other side, it is important to take into consideration, that hardness increase that can be connected with cracks. The aim of this research was to investigate the effects of different lasers and the process parameters on the form and level of residual stresses in the Ti6Al4V alloy, which determine the initiation and propagation of cracking. Two lasers were used, the CO2 and Nd:YAG lasers. The specimens were remelted in liquid nitrogen, water or calm air at different pre-heating temperature. The different laser power and scan rates were applied. The increase in energy density increased the number of cracks, the change of an environment and pre-heating affected alo the surface cracking. The cracks observed after remelting with Nd:YAG laser were longer than those observed after treatment with CO2 laser. The compressive stresses after the CO2 laser treatment, and tensile stresses after treatment with the Nd:YAG laser, were found. The appearance of cracks was attributed to an excessive energy density. The different distribution of heat energy inside and around the laser tracks was discussed as the origin of presence either tensile or compressive stresses in the alloy treated with different lasers.

scholarly journals The Possibility Of Use Of Laser-Modified Ti6Al4V Alloy In Friction Pairs In Endoprostheses

2015 ◽  
Vol 60 (2) ◽  
pp. 755-758 ◽  
Author(s):  
B. Majkowska ◽  
M. Jażdżewska ◽  
E. Wołowiec ◽  
W. Piekoszewski ◽  
L. Klimek ◽  
...  
Keyword(s):  
Surface Layer ◽  
Simulated Body Fluid ◽  
Residual Stresses ◽  
Laser Treatment ◽  
Body Fluid ◽  
Ti6al4v Alloy ◽  
Surface Cracking ◽  
Modification Process ◽  
Orthopedic Applications ◽  
Cryogenic Conditions

Abstract The purpose of this paper is to show results of laser treatment at cryogenic conditions of the Ti6Al4V alloy used for orthopedic applications. That modification process ought to bring beneficial changes of microstructure and residual stresses in the surface layer. The paper presents the abrasive wear of the base and laser remelted material in association with ceramics Al2O3. Despite the surface cracking after laser treatment the tribological properties in simulated body fluid have been substantially improved.

Effects of Laser Remelting at Cryogenic Conditions on Microstructure and Wear Resistance of the Ti6Al4V Alloy Applied in Medicine

2011 ◽  
Vol 183 ◽  
pp. 215-224 ◽  
Author(s):  
A. Zieliński ◽  
M. Jażdżewska ◽  
J. Łubiński ◽  
Waldemar Serbiński
Keyword(s):  
Surface Treatment ◽  
Laser Treatment ◽  
Laser Power ◽  
Ti6al4v Alloy ◽  
Laser Remelting ◽  
Linear Rate ◽  
Surface Cracking ◽  
Continuous Work ◽  
Cryogenic Conditions ◽  
Made In

The titanium and its alloys can be subjected to surface treatment, including laser treatment. In this work a new laser treatment at cryogenic conditions of Ti6Al4V alloy has been described. The work has been aimed at establishing whether such surface treatment could be suitable for implants working under wear in biological corrosive environment. The remelting has been made with the use of CO2 continuous work laser at laser power between 3 and 6 kW, at scan rate 0.5 and 1 m/s. The microstructure, surface topography, hardness, microhardness and wear linear rate and mass loss under tribological tests made in Ringer`s solution have been made. The results have shown that despite the surface cracking the tribological properties in simulated body fluid have been substantially improved.

Creation of a pn heterojunction in Hg1−xCdxTe (x ≈ 0.2) by laser annealing

1995 ◽  
Vol 73 (3-4) ◽  
pp. 174-176
Author(s):  
E. Sheregii ◽  
M. Kuźma ◽  
C. Abeynayake ◽  
M. Pociask
Keyword(s):  
Energy Density ◽  
Laser Treatment ◽  
Solid Solutions ◽  
Nd:Yag Laser ◽  
Laser Annealing ◽  
Computer Modelling ◽  
Mass Transportation ◽  
X Ray ◽  
Current Voltage ◽  
Current Voltage Characteristics

A highly photosensitive diode area was created in solid solutions of Hg1−xCdxTe (x ≈ m 0.2) (MCT) without melting its surface. The idea of the possible formation of pn heterojunctions, which was indicated by computer modelling of the mass transportation processes under laser treatment of the MCT, was experimentally realized. MCT samples were irradiated with an Nd:YAG laser having an energy density of 0.7 J cm−2. The presence of a heterojunction on a surface not far below the upper surface has been verified by photovoltaic measurements and X-ray microanalysis as well as by current–voltage characteristics.

Theoretical study of the prestressing strand's stress by computer modeling methods

2020 ◽  
Vol 76 (11) ◽  
pp. 1139-1148
Author(s):  
A. G. Korchunov ◽  
E. M. Medvedeva ◽  
E. M. Golubchik
Keyword(s):  
Residual Stresses ◽  
High Strength ◽  
Pearlitic Steel ◽  
Internal Stresses ◽  
Steel Microstructure ◽  
Compressive Stresses ◽  
Wide Range ◽  
Prestressing Strands ◽  
Increasing Temperature ◽  
Wire Strand

The modern construction industry widely uses reinforced concrete structures, where high-strength prestressing strands are used. Key parameters determining strength and relaxation resistance are a steel microstructure and internal stresses. The aim of the work was a computer research of a stage-by-stage formation of internal stresses during production of prestressing strands of structure 1х7(1+6), 12.5 mm diameter, 1770 MPa strength grade, made of pearlitic steel, as well as study of various modes of mechanical and thermal treatment (MTT) influence on their distribution. To study the effect of every strand manufacturing operation on internal stresses of its wires, the authors developed three models: stranding and reducing a 7-wire strand; straightening of a laid strand, stranding and MTT of a 7-wire strand. It was shown that absolute values of residual stresses and their distribution in a wire used for strands of a specified structure significantly influence performance properties of strands. The use of MTT makes it possible to control in a wide range a redistribution of residual stresses in steel resulting from drawing and strand laying processes. It was established that during drawing of up to 80% degree, compressive stresses of 1100-1200 MPa degree are generated in the central layers of wire. The residual stresses on the wire surface accounted for 450-500 MPa and were tension in nature. The tension within a range of 70 kN to 82 kN combined with a temperature range of 360-380°С contributes to a two-fold decrease in residual stresses both in the central and surface layers of wire. When increasing temperature up to 400°С and maintaining the tension, it is possible to achieve maximum balance of residual stresses. Stranding stresses, whose high values entail failure of lay length and geometry of the studied strand may be fully eliminated only at tension of 82 kN and temperature of 400°С. Otherwise, stranding stresses result in opening of strands.

scholarly journals Thermal Effects on Surface and Subsurface Modifications in Laser-Combined Deep Rolling

2021 ◽  
Vol 5 (2) ◽  
pp. 55
Author(s):  
Robert Zmich ◽  
Daniel Meyer
Keyword(s):  
Surface Layer ◽  
Residual Stresses ◽  
Thermal Loads ◽  
Deep Rolling ◽  
Mechanical Loads ◽  
Thermomechanical Process ◽  
Compressive Stresses ◽  
New Process ◽  
Negative Effect ◽  
Compressive Residual Stresses

Knowledge of the relationships between thermomechanical process loads and the resulting modifications in the surface layer enables targeted adjustments of the required surface integrity independent of the manufacturing process. In various processes with thermomechanical impact, thermal and mechanical loads act simultaneously and affect each other. Thus, the effects on the modifications are interdependent. To gain a better understanding of the interactions of the two loads, it is necessary to vary thermal and mechanical loads independently. A new process of laser-combined deep rolling can fulfil exactly this requirement. The presented findings demonstrate that thermal loads can support the generation of residual compressive stresses to a certain extent. If the thermal loads are increased further, this has a negative effect on the surface layer and the residual stresses are shifted in the direction of tension. The results show the optimum range of thermal loads to further increase the compressive residual stresses in the surface layer and allow to gain a better understanding of the interactions between thermal and mechanical loads.

scholarly journals Effect of Al2O3 Sandblasting Particle Size on the Surface Topography and Residual Compressive Stresses of Three Different Dental Zirconia Grades

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 610
Author(s):  
Hee-Kyung Kim ◽  
Byungmin Ahn
Keyword(s):  
Particle Size ◽  
Residual Stresses ◽  
Surface Topography ◽  
Tetragonal Zirconia ◽  
Peak Shift ◽  
Confocal Laser ◽  
Compressive Stresses ◽  
Surface Topographies ◽  
Altered Surface ◽  
Tetragonal Zirconia Polycrystal

This study investigated the effect of sandblasting particle size on the surface topography and compressive stresses of conventional zirconia (3 mol% yttria-stabilized tetragonal zirconia polycrystal; 3Y-TZP) and two highly translucent zirconia (4 or 5 mol% partially stabilized zirconia; 4Y-PSZ or 5Y-PSZ). Plate-shaped zirconia specimens (14.0 × 14.0 × 1.0 mm3, n = 60 for each grade) were sandblasted using different Al2O3 sizes (25, 50, 90, 110, and 125 μm) under 0.2 MPa for 10 s/cm2 at a 10 mm distance and a 90° angle. The surface topography was characterized using a 3-D confocal laser microscopy and inspected with a scanning electron microscope. To assess residual stresses, the tetragonal peak shift at 147 cm−1 was traced using micro-Raman spectroscopy. Al2O3 sandblasting altered surface topographies (p < 0.05), although highly translucent zirconia showed more pronounced changes compared to conventional zirconia. 5Y-PSZ abraded with 110 μm sand showed the highest Sa value (0.76 ± 0.12 μm). Larger particle induced more compressive stresses for 3Y-TZP (p < 0.05), while only 25 μm sand induced residual stresses for 5Y-PSZ. Al2O3 sandblasting with 110 μm sand for 3Y-TZP, 90 μm sand for 4Y-PSZ, and 25 μm sand for 5Y-PSZ were considered as the recommended blasting conditions.

Fracture of Layered Ceramics

2009 ◽  
Vol 409 ◽  
pp. 94-106 ◽  
Author(s):  
Raúl Bermejo ◽  
Luca Ceseracciu ◽  
Luis Llanes ◽  
Marc Anglada
Keyword(s):  
Residual Stresses ◽  
Thermal Strain ◽  
Ceramic Materials ◽  
Layered Structures ◽  
Internal Layers ◽  
Multilayered Structures ◽  
Compressive Stresses ◽  
Layered Ceramics ◽  
Different Response ◽  
Experimental Findings

Layered ceramics are foreseen as possible substitutes for monolithic ceramics due to their attractive mechanical properties in terms of strength reliability and toughness. The different loading conditions to which ceramic materials may be subjected in service encourage the design of tailored layered structures as function of their application. The use of residual stresses generated during cooling due to the different thermal strain of adjacent layers has been the keystone for the improvement of the fracture response of many layered ceramic systems, e.g. alumina-zirconia, alumina-mullite, silicon nitride-titanium nitride, etc. In this work, the fracture features of layered ceramics are addressed analysing two multilayered structures, based on the alumina-zirconia system, designed with tailored compressive residual stresses either in the external or internal layers. Contact strength and indentation strength tests have been performed to investigate the response of both designs to crack propagation. The experimental findings show a different response in terms of strength and crack growth resistance of both designs. While layered structures with compressive stresses at the surface provide a better response against contact damage compared to monoliths, a flaw tolerant design in terms of strength and an improved toughness through energy release mechanisms is achieved with internal compressive stresses. The use of layered architectures for automotive or biomedical applications as substitutes for alumina-based ceramics should be regarded in the near future, where reliable ceramic designs are needed.

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