scholarly journals Influence of Seawater Salinity on Corrosion of Hull Structural Steel

2019 ◽  
Vol 26 (2) ◽  
pp. 189-195
Author(s):  
Paweł Zagożdżon ◽  
Robert Starosta

Abstract Hulls of ships are often made of steel, which are produced under the supervision of classification societies. Usually, the hull steel of ordinary strength category A is used for the ship's shell (the yield strength is 235 MPa and the impact strength 27 J at 20ºC). Vessels sail in sea areas with various levels of salinity and thus with different corrosiveness. The average salinity of the seas is taken as 3.5% content of sodium chloride. This article presents the results of corrosion tests of S235 JRG1 steel in an aqueous solution in which the mass fraction of sodium chloride was: 0.7%, 1.4%, 2.2%, 2.8%, 3.5% and 4.2%. Corrosion tests were performed using the potentiodynamic method. As parameters characterizing the corrosion properties of the tested steel, the corrosion current density and corrosion potential were assumed. Statistically significant influence of seawater salinity on the corrosion properties of hull structural steel of ordinary strength of category A was found. The highest value of the corrosion current density was observed in the solution containing 3.5% NaCl mass fraction was observed. In seawater with a sodium chloride content in the range of 0.7 to 3.5%, an increase in the value of the corrosion current density was observed, along with the increasing share of NaCl. In seawater with higher salinity, the corrosion rate was reduced. The corrosion potential of S235JRG1 steel decreases with the NaCl content in the corrosive solution. The susceptibility of this material to corrosion in seawater increased.

2019 ◽  
Vol 26 (3) ◽  
pp. 219-225
Author(s):  
Robert Starosta

Abstract Due to the paramagnetic properties and the ability to passivation, for the production of hulls of some vessels (mainly warships), corrosion-resistant (stainless) steels with austenitic structure are used. This article describes the influence of seawater salinity on selected corrosion properties of high-alloy steel X5CrNi 18-10 (304). The average salinity of the seas is taken as 3.5% content of sodium chloride. Corrosion rate of the tested material was evaluated in an aqueous solution of sodium chloride was evaluated. The NaCl concentration in corrosive solutions was 0.7%, 1.4%, 2.1%, 2.8%, 3.5%, 4.2%. Corrosion tests were performed using the potentiodynamic method. The range of electrochemical potential changes was Ecorr ±150 mV. Corrosion rate was assessed on the basis of corrosion current density measurements. Corrosion potential values against the saturated calomel electrode were also determined. Based on the obtained measurement results and non-parametric significance tests carried out, a significant influence of seawater salinity on the value of corrosion current density and corrosion potential was found. The highest value of corrosion current density (jcorr), and thus the highest corrosion rate, was recorded for 3.5% NaCl solution. In the concentration range from 0.7 to 3.5% NaCl in solution, the corrosion rate of austenitic steel increases. A further increase in salinity of electrolyte results in the inhibition of corrosion rate of steel. There is almost a full negative, linear correlation between the proportion of sodium chloride in the corrosive solution and the value of corrosion potential. Along with the rise in the salinity of seawater, increase the electrochemical activity, and thus the corrosion susceptibility, thus the corrosion susceptibility, of the austenitic steel X5CrNi 18-10 was observed.


2013 ◽  
Vol 199 ◽  
pp. 390-395
Author(s):  
Robert Starosta

In the paper researches results of corrosion properties of Ni-Al alloy and Ni-Al-Al2O3 composite coatings were presented. Coatings were obtained by plasma torch. The studies in 0.01 M H2SO4 and 3.5 NaCl environments were realized. Measurements were made following methods: polarization and impedance spectroscopy. Rated coatings are more resistant to the 3.5% NaCl environment than the 0.01 M H2SO4. Corrosion current density for alloy coatings in artificial seawater was 19 μΑ/cm2 and 28 μA/cm2 environment acidic. Impedance spectroscopy studies showed that the alloy and composite coatings are characterized by greater charge transfer resistance in sodium chloride solution than in sulfuric acid solution. The value of corrosion potential in an environment of 3.5% NaCl is about 300 mV lower than 0.01 M H2SO4. Composite coatings Ni-Al-Al2O3 were characterized by a higher corrosion current densities and increased resistance than Ni-Al coatings in 0.01 M H2SO4 solution. It is related to the porosity of composite coatings. It was found little effect of oxide phase participation on corrosion current density and corrosion potential in 3.5% NaCl environment.


2020 ◽  
Vol 9 (1) ◽  
pp. 496-502 ◽  
Author(s):  
Zhaohui Zhang ◽  
Bailong Liu ◽  
Mei Wu ◽  
Longxin Sun

AbstractThe electrochemical behavior of gold dissolution in the Cu2+–NH3–S2O32−–EDTA solution has been investigated in detail by deriving and analyzing the Tafel polarization curve, as this method is currently widely implemented for the electrode corrosion analysis. The dissolution rate of gold in Cu2+–NH3–S2O32−–EDTA solution was determined based on the Tafel polarization curves, and the effects of various compound compositions in a Cu2+–NH3–S2O32−–EDTA mixture on the corrosion potential and corrosion current density were analyzed. The results showed that the corrosion potential and polarization resistance decreased, whereas the corrosion current density increased for certain concentrations of S2O32−–NH3–Cu2+ and EDTA, indicating that the dissolution rate of gold had changed. The reason for promoting the dissolution of gold is also discussed.


2017 ◽  
Vol 744 ◽  
pp. 114-120
Author(s):  
Kyung Man Moon ◽  
Sung Yul Lee ◽  
Jae Hyun Jeong ◽  
Myeong Hoon Lee

In this study, seven types of mortar test specimens were manufactured with parameters, that is, the surface of the reinforced steel bar was treated with hot dip galvanizing (Zn) and the surface of the test specimen was coated with underwater paint, and four types of inhibitors (DAW, MCI, DCI, and Silcon) were added in mortars respectively. And, the seven types of mortar test specimens were immersed in seawater for 4 years. The corrosion properties of the reinforced steel bars embedded in mortar test specimens were investigated using electrochemical methods. The corrosion potentials of the test specimens with painting on the surface of the specimen and Zn coating on the surface of the steel bar exhibited the noblest and lowest values respectively after one year, however, after 4 years, the specimens of underwater painting and of addition of Silcon inhibitor indicated the noblest and lowest values of corrosion potentials respectively. Furthermore, the painting specimen exhibited the smallest values of corrosion probability as welll as of the corrosion current density, while, addition of MCI inhibitor showed the highest values of both corrosion probability and corrosion current density. Moreover, the painting specimen showed the smallest value of neutralization degree among all the specimens, and the largest value of neutralization degree was observed at the specimen of natural condition (no adding of inhibitor, no painting and no Zn coating). As a result, it is considered that the addition of inhibitors, coating with hot dip galvanizing (Zn), and painting on the surface have the effects not only to inhibit the neutralization degree but also to increase the corrosion resistance of the embedded steel bar.


2010 ◽  
Vol 663-665 ◽  
pp. 473-476
Author(s):  
Shu Qi Zheng ◽  
Chang Feng Chen ◽  
Rui Jing Jiang ◽  
Dan Ni Wang

In the environment with H2S/CO2 or Na2S, the corrosion behavior of Lanthanum hexaboride (LaB6) was investigated by electrochemistry methods. The results indicated that the corrosion potential (Ecorr) and Rf of LaB6 increased as the partial pressure of H2S increased, while the corrosion current density (Icorr) decreased. In the environment containing Na2S, as the content of Na2S increased, the corrosion potential (Ecorr) and Rf of LaB6 decreased, while the corrosion current density (Icorr) increased. Thus, the addition of H2S into the environment with H2S/CO2 would inhibit the corrosion of LaB6; while in the environment containing Na2S, the increasing of the content of Na2S would accelerate the corrosion of LaB6.


2013 ◽  
Vol 756-759 ◽  
pp. 85-88
Author(s):  
Xiao Ming Wang ◽  
Sheng Zhu ◽  
Qing Chang ◽  
Guo Feng Han

Al-based coating on ZM5 magnesium alloy was prepared by Supersonic Particles Deposition (SPD). Electrochemical working station was utilized to test polarization curve, corrosion potential and electrochemical impedance spectroscopy etc. The results indicted that corrosion potential of Al-Si coating was about-767.6mV, much higher than that of ZM5 Mg-substrate; And corrosion current density of the coating sample decreased three order of magnitude than that of the uncoated. Compared to Mg-substrate, the radius of capacitive impedance arc of the coating enlarged and impedance modulus improved two order of magnitude.


2011 ◽  
Vol 243-249 ◽  
pp. 5562-5566
Author(s):  
Jin Liang Lu ◽  
Jun Xi Zhang ◽  
Jun Jiang ◽  
Kun Wang ◽  
Wen Jun Qu

In this paper, the feasibility of inhibitor auxiliary re-alkalization was investigated. The effect of realkalization auxiliary inhibitor repair technique was studied by simulative experiment. It studied the changes of electrochemical parameters of the natural carbonated reinforced concrete during the electrochemical realkalization in 1mol/L Na2CO3 solution and the mixed solution of 1mol/L Na2CO3 and 1 mol/L DMEA , as well as the impedance spectroscopy and polarization curves in the process of relaxation. The results showed that: there appears to be no effect of DMEA on the corrosion potential and the impedance of the steel in the process of realkalization. That was, the performance was the same as that in the sodium carbonate solution except corrosion current of rebar with DMEA which showed much lower. But of the samples which the DMEA existed in the electrolyte was significantly shorter at the same relaxation time after realkalization. At the same relaxation time the corrosion potential was more positive and the corrosion current density was smaller. It improved significantly the effect of realkalization.


2020 ◽  
Vol 21 (3) ◽  
pp. 530-536
Author(s):  
O. V. Sukhova ◽  
V. A. Polonskyy

In this work the structure and corrosion behavior of quasicrystalline cast Al63Cu25Fe12 and Al63Co24Cu13 alloys in 5-% sodium chloride solution (рН 6.9–7.1) were investigated. The alloys were cooled at 5 К/s. The structure of the samples was studied by methods of quantitative metallography, X-ray analysis, and scanning electron microscopy. Corrosion properties were determined by the potentiodynamic method. The made investigations confirm the formation of stable quasicrystalline icosahedral (y) and decagonal (D) phases in the structure of Al63Cu25Fe12 and Al63Co24Cu13 alloys correspondingly. In 5-% sodium chloride solution, the investigated alloys corrode under electrochemical mechanisms with oxygen depolarization. Compared with Al63Cu25Fe12 alloy, Al63Co24Cu13 alloy has a less negative value of free corrosion potential (–0.43 V and–0.66 V, respectively), and its electrochemical passivity region extends due to the inhibition of anodic processes. A corrosion current density, calculated from (E,lgi)-curve, for Al63Co24Cu13 alloy amounts to 0.18 mА/сm2 and for Al63Cu25Fe12 alloy – to 0.20 mА/сm2. The lower corrosion resistance of Al63Cu25Fe12 alloy may be explained by the presence of iron-containing phases in its structure. Based on obtained results, the Al63Co24Cu13 alloy was recommended as a coating material for rocket-and-space equipment working in a marine climate.


2019 ◽  
Vol 66 (6) ◽  
pp. 704-718
Author(s):  
Qingmiao Ding ◽  
Zili Li ◽  
Tao Shen ◽  
Gan Cui

Purpose This paper aims to research the corrosion behavior of the metal under the disbonded coatings interfered with AC through electrochemical method. Design/methodology/approach The corrosion behavior of the metal under disbond coating interfered with alternate stray current (AC) was studied by electrochemical methods using the rectangular coating disbonded simulator. The obtained data from electrode potential test, electrochemical impedance spectroscopy (EIS) and polarization curves in simulated soil solution indicated that under the natural corrosion condition, the self-corrosion potential and the corrosion current density of the metal at different depths under disbond coating had obviously changed if there was AC interference. Findings The self-corrosion potential of the metal at the same depths under disbond coating shifted negatively with the rising of the AC voltage. Under the condition of cathode polarization, there was still obvious potential gradient with the extension of the deep peeling of the coating gap, and the corrosion current density of the test points was minimum, and the protection effect was best when the cathode protection potential was −1.0 V. When the metal was applied with over-protection, the corrosion rate of the metal increased as AC stray current flowing through it increased. Originality/value This paper used the rectangular aperture device to study the corrosion behavior of X80 steel under the disbonded coatings through electrochemical methods when the AC stray current interference voltage was 0V, 1V, 5V or 10V and the protection potential was 0V, −0.9V, −1.0V, −1.2V or −1.3V, respectively. There is great significance to the safe operation and long-term service of pipeline steel in soil environment.


2017 ◽  
Vol 2017 ◽  
pp. 1-13 ◽  
Author(s):  
Qingmiao Ding ◽  
Liping Fang ◽  
Yanyu Cui ◽  
Yujun Wang

A rectangle disbonded coating simulation device was used to research the effect of sulfate reducing bacteria (SRB) on the metallic corrosion behavior under disbonded coating by the electrochemical method. The results showed that the metal self-corrosion potential at the same test point had little change in the initial experiment stage, whether the solution was without or with SRB. The potential amplitude in the solution with SRB was larger than that without SRB in the later corrosion period. The corrosion current density of the metal at the same test point increased gradually over time in the solution with or without SRB, and SRB could accelerate the corrosion of the metal in the disbonded crevice. The metal self-corrosion potential in the crevice had little change in the SRB solution environment after adding the fungicide, but the corrosion current density decreased significantly. That meant the growth and reproduction of SRB were inhibited after adding the fungicide, so the metal corrosion rate slowed down. Among the three kinds of solution environment, increasing the coating disbonded thickness could accelerate the corrosion of the metal in the crevice, and it was the largest in the solution with SRB.


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