An Integrated Design System for Optimization of Gas Turbine Components

Author(s):  
Akin Keskin ◽  
Alberto Saiz
Author(s):  
T. Sato ◽  
S. Aoki ◽  
H. Mori

The characteristics and experiences of the gas turbine interactive design system, TDSYS, are described. The design of high performance advanced gas turbines requires complex trade-off analyses for optimization and hence it is necessary to use a highly efficient and accurate computerised integrated design system to complete the laborious design jobs in a short time. TDSYS is an interactive design system which makes extensive use of computer graphics and enables the designers to complete a gas turbine blade design systematically in a very short time. TDSYS has been developed and continuously improved over a period of ten years. The system has been used for the complete and retrofit design of many gas turbines including Mitsubishi MW701 and AGTJ-100A which is a high efficiency reheat gas turbine now being developed under a Japanese national project. In this paper, typical design samples of high temperature turbines are also presented.


1998 ◽  
Author(s):  
William Herling ◽  
Stephen LeDoux ◽  
Robert Ratcliff

Author(s):  
Dimitrios Chatzianagnostou ◽  
Stephan Staudacher

Abstract Hecto pressure composite cycle engines with piston engines and piston compressors are potential alternatives to advanced gas turbine engines. The nondimensional groups limiting their design have been introduced and generally discussed in Part I [1]. Further discussion shows, that the ratio of effective power to piston surface characterizes the piston thermal surface load capability. The piston design and the piston cooling technology level limit its range of values. Reynolds number and the required ratio of advective to diffusive material transport limit the stroke-to-bore ratio. Torsional frequency sets a limit to crankshaft length and hence cylinder number. A rule based preliminary design system for composite cycle engines is presented. Its piston engine design part is validated against data of existing piston engines. It is used to explore the design space of piston components. The piston engine design space is limited by mechanical feasibility and the crankshaft overlap resulting in a minimum stroke-to-bore ratio. An empirical limitation on stroke-to-bore ratio is based on existing piston engine designs. It limits the design space further. Piston compressor design does not limit the piston engine design but is strongly linked to it. The preliminary design system is applied to a composite cycle engines of 22MW take-off shaft power, flying a 1000km mission. It features three 12-cylinder piston engines and three 20-cylinder piston compressors. Its specific fuel consumption and mission fuel burn are compared to an intercooled gas turbine with pressure gain combustion of similar technology readiness.


Author(s):  
Devin O. O’Dowd ◽  
Aaron R. Byerley

This paper presents a practical approach to designing a gas turbine nozzle with the help of the Aircraft Engine Design textbook as well as the software program Nozzle, a subprogram within the Aircraft Engine Design System Analysis Software suite AEDsys. The current textbook and software allow for a variable wetted length of the converging and diverging nozzle sections. Critical feedback from industry experts has inspired an attempt to design a nozzle with fixed wetted material lengths. This paper is written to augment classroom treatment, but will also support others who use the Aircraft Engine Design text and software for a preliminary engine design capstone. This approach is further guided by the actual scaling of the Pratt & Whitney F100 variable geometry converging-diverging nozzle, where wetted lengths are fixed. The chief goal is to equip students at the United States Air Force Academy with a refined approach that is more realistic of a manufactured nozzle design, producing a graphical representation of a nozzle schedule at different speed and altitude flight conditions, both with and without afterburner.


Author(s):  
Allen Medlock ◽  
Max J. Miller ◽  
S. Murthy Konan ◽  
Ben Chambers ◽  
Bao Q. Nguyen

A new aerodynamic design system has been developed that includes a through-flow solver for fans, axial compressors and turbines, and radial compressors and turbines. Three earlier papers gave an overview of the system and described the interactive interface and geometry generators. This paper focuses on several special features in the through-flow solver that provide increases in aerodynamic designer productivity. Some of the key features are stations decoupled from flow paths, ability to accept a wide variety of input parameters, use of gas property routines, ability to inject flow non-uniformly with a different composition than the main flow gas composition, ability to access information from several airfoil geometry generator solutions, and clear, comprehensive error handling. These special features and others have provided major savings from productivity improvements and reductions in design cycle time.


Author(s):  
Fahua Gu ◽  
Mark R. Anderson

The design of turbomachinery has been focusing on the improvement of the machine efficiency and the reduction of the design cost. This paper presents an integrated design system to create the machine geometry and to predict the machine performance at different levels of approximation, including one-dimensional design and analysis, quasi-three-dimensional-(blade-to-blade, throughflow) and full-three-dimensional-steady-state CFD analysis. One of the most important components, the Reynolds-averaged Navier-Stokes solver, is described in detail. It originated from the Dawes solver with numerous enhancements. They include the use of the low speed pre-conditioned full Navier-Stokes equations, the addition of the Spalart-Allmaras turbulence model and an improvement of wall functions related with the turbulence model. The latest upwind scheme, AUSM, has been implemented too. The Dawes code has been rewritten into a multi-block solver for O, C, and H grids. This paper provides some examples to evaluate the effect of grid topology on the machine performance prediction.


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