scholarly journals Cooling holes with different structures effects on coolant cross flow and heat transfer at the outlet of the combustion chamber

2021 ◽  
Vol 5 (2) ◽  
pp. 141-148
Author(s):  
Ehsan Kianpour ◽  
Nor Azwadi Che Sidik

Abstract: The major effects of cylindrical and row trenched cooling holes with angles of alpha=30, beta=0, alpha=40, beta=0 and alpha=50, beta=0 at BR=3.18 on the effectiveness of film cooling near the combustor end wall surface is an important subject to study in detail. In the current study, researchers used a FLUENT package 16/11 to simulate a 3-D model of a Pratt and Whitney gas turbine engine. In this research, RNG turbulence model K-ε model was used to analyze the flow behavior on the passage ways of internal cooling. In the combustor simulator, the dilution jets and cooling flow staggered in the streamwise direction and aligned in the spanwise direction as well. In comparison with the baseline case of cooling holes, the application of trenched hole near the end wall surface increased the effectiveness of film cooling up to 100% for different trench cases.

2019 ◽  
Vol 23 (1) ◽  
pp. 246-252
Author(s):  
Ehsan Kianpour ◽  
Nor Azwadi Che Sidik

Abstract To analyse the effects of cylindrical- and row-trenched cooling holes with an alignment angle of 90 degrees on the film-cooling effectiveness near the combustor end wall surface at a blowing ratio of 3.18, the current research was done. This research included a 3D representation of a Pratt and Whitney gas turbine engine, which was simulated and analysed with a commercial finite volume package FLUENT 6.2.26. The analysis was done with Reynolds-averaged Navier–Stokes turbulence model on internal cooling passages. This combustor simulator was combined with the interaction of two rows of dilution jets, which were staggered in the streamwise direction and aligned in the spanwise direction. In comparison with the baseline case of cooling holes, using row-trenched hole near the end wall surface increased the film-cooling effectiveness 44% in average.


Author(s):  
James L. Rutledge ◽  
Paul I. King ◽  
Richard B. Rivir

Film cooling in the hot gas path of a gas turbine engine can protect components from the high temperature main flow, but it generally increases the heat transfer coefficient h partially offsetting the benefits in reduced adiabatic wall temperature. We are thus interested in adiabatic effectiveness η and h which are combined in a formulation called net heat flux reduction (NHFR). Unsteadiness in coolant flow may arise due to inherent unsteadiness in the external flow or be intentionally introduced for flow control. In previous work it has been suggested that pulsed cooling flow may, in fact, offer benefits over steady blowing in either improving NHFR or reducing the mass flow requirements for matched NHFR. In this paper we examine this hypothesis for a range of steady and pulsed blowing conditions. We use a new experimental technique to analyze unsteady film cooling on a semicircular cylinder simulating the leading edge of a turbine blade. The average NHFR with pulsed and steady film cooling is measured and compared for a single coolant hole located 21.5° downstream from the leading edge stagnation line, angled 20° to the surface and 90° to the streamwise direction. We show that for moderate blowing ratios at blade passing frequencies, steady film flow yields better NHFR. At higher coolant flow rates beyond the optimum steady blowing ratio, however, pulsed film cooling can be advantageous. We present and demonstrate a prediction technique for unsteady blowing at frequencies similar to the blade passing frequency that only requires the knowledge of steady flow behavior. With this important result, it is possible to predict when pulsing would be beneficial or detrimental.


2014 ◽  
Vol 695 ◽  
pp. 376-379 ◽  
Author(s):  
Kianpour Ehsan ◽  
Nor Azwadi Che Sidik

The current study was conducted to analyze the effects of cylindrical and row trenched cooling holes with alignment angle of 90 degrees at blowing ratio, BR = 1.25 on the film cooling effectiveness near the end wall surface of a combustor simulator. In the current research a three dimensional representation of Pratt and Whitney gas turbine engine was simulated and analyzed with a commercial finite volume package FLUENT 6.2.26. This study has been performed with Reynolds-averaged Navier-Stokes turbulence model (RANS) on internal cooling passages. This combustor simulator combined the interaction of two rows of dilution jets, which were staggered in the stream wise direction and aligned in the span wise arrangement, with that of film cooling along the combustor liner walls. The findings of the study declared that with using the row trenched holes near the end wall surface, film cooling effectiveness is increased three times compared to the cooling performance of baseline case.


Author(s):  
Bingran Li ◽  
Cunliang Liu ◽  
Lin Ye ◽  
Huiren Zhu ◽  
Fan Zhang

Abstract To investigate the application of ribbed cross-flow coolant channels with film hole effusion and the effects of the internal cooling configuration on film cooling, experimental and numerical studies are conducted on the effect of the relative position of the film holes and different orientation ribs on the film cooling performance. Three cases of the relative position of the film holes and different orientation ribs (post-rib, centered, and pre-rib) in two ribbed cross-flow channels (135° and 45° orientation ribs) are investigated. The film cooling performances are measured under three blowing ratios by the transient liquid crystal measurement technique. A RANS simulation with the realizable k-ε turbulence model and enhanced wall treatment is performed. The results show that the cooling effectiveness and the downstream heat transfer coefficient for the 135° rib are basically the same in the three position cases, and the differences between the local effectiveness average values for the three are no more than 0.04. The differences between the heat transfer coefficients are no more than 0.1. The “pre-rib” and “centered” cases are studied for the 45° rib, and the position of the structures has little effect on the film cooling performance. In the different position cases, the outlet velocity distribution of the film holes, the jet pattern and the discharge coefficient are consistent with the variation in the cross flow. The related research previously published by the authors showed that the inclination of the ribs with respect to the holes affects the film cooling performance. This study reveals that the relative positions of the ribs and holes have little effect on the film cooling performance. This paper expands and improves the study of the effect of the internal cooling configuration on film cooling and makes a significant contribution to the design and industrial application of the internal cooling channel of a turbine blade.


Author(s):  
Carol Bryant ◽  
James L. Rutledge

Abstract Increasing interest in the use of ceramic matrix composites (CMCs) for gas turbine engine hot gas path components requires a thorough examination of the thermal behavior one may expect of such components. Their highly anisotropic thermal conductivity is a substantial departure from traditional metallic components and can influence the temperature distribution in surprising ways. With the ultimate surface temperature dependent upon the internal cooling scheme, including cooling from within the film cooling holes themselves, as well as the external film cooling, the relative influence of these contributions to cooling can be affected by the directionality of the thermal conductivity. Conjugate heat transfer computational simulations were performed to evaluate the effect of anisotropy in the leading edge region of a turbine component. The leading edge region is modeled as a fully film-cooled half cylinder with a flat afterbody. The anisotropic directionality of the thermal conductivity is shown to have a significant effect on the temperature distribution over the surface of the leading edge. While structural considerations with CMC components are often paramount, designers should be aware of the thermal ramifications associated with the selection of the CMC layup.


Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran

A numerical study on the effects of sister holes locations on film cooling performance is presented. This includes the change of the location of the individual discrete sister holes in the streamwise and spanwise directions, where each one of these directions includes 9 different locations, The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The variation of the sister holes in the streamwise direction provides similar film cooling performance as the base case for both blowing ratios of 0.5 and 1. On the other hand, the spanwise variation of the sister holes’ location has a more prominent effect on the effectiveness. In some cases, as a result of the anti-vortices generated from the sister holes and the repositioning of the sister holes in the spanwise direction, the jet lift-off effect notably decreases and more volume of coolant is distributed in the spanwise direction.


Author(s):  
John W. McClintic ◽  
Sean R. Klavetter ◽  
Joshua B. Anderson ◽  
James R. Winka ◽  
David G. Bogard ◽  
...  

In gas turbine engines, film cooling holes are often fed by an internal cross-flow, with flow normal to the direction of the external flow around the airfoil. Many experimental studies have used a quiescent plenum to feed model film cooling holes and thus do not account for the effects of internal cross-flow. In this study, an experimental flat plate facility was constructed to study the effects of internal cross-flow on a row of cylindrical compound angle film cooling holes. Operating conditions were scaled, based on coolant hole Reynolds number and turbulence level, to match realistic turbine engine conditions. A cross-flow channel allowed for coolant to flow alternately in either direction perpendicular to the mainstream flow. Film cooling holes were operated at blowing ratios ranging from 0.5 to 2.0 at a density ratio of 1.5. There are relatively few studies available in literature that focus on the effects of cross-flow on film cooling performance, with no studies examining the effects of internal cross-flow on film cooling with round, compound angled holes. This study showed that significantly greater adiabatic effectiveness was achieved for cross-flow in the opposite direction of the span-wise direction of the coolant holes and provides possible explanations for this result.


2019 ◽  
Vol 29 (8) ◽  
pp. 2728-2753
Author(s):  
Guohua Zhang ◽  
Xueting Liu ◽  
Bengt Ake Sundén ◽  
Gongnan Xie

Purpose This study aims to clarify the mechanism of film hole location at the span-wise direction of an internal cooling channel with crescent ribs on the adiabatic film cooling performance, three configurations are designed to observe the effects of the distance between the center of the ellipse and the side wall(Case 1, l = w/2, Case 2, l = w/3 and for Case 3, l = w/4). Design/methodology/approach Numerical simulations are conducted under two blowing ratios (i.e. 0.5 and 1) and a fixed cross-flow Reynolds number (Rec = 100,000) with a verified turbulence model. Findings It is shown that at low blowing ratio, reducing the distance increases the film cooling effectiveness but keeps the trend of the effectiveness unchanged, while at high blowing ratio, the characteristic is a little bit different in the range of 0 = x/D = 10. Research limitations/implications These features could be explained by the fact that shrinking the distance between the hole and side wall induces a much smaller reserved region and vortex downstream the ribs and a lower resistance for cooling air entering the film hole. Furthermore, the spiral flow inside the hole is impaired. Originality/value As a result, the kidney-shaped vortices originating from the jet flow are weakened, and the target surface can be well covered, resulting in an enhancement of the adiabatic film cooling performance.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Stephen P. Lynch ◽  
Karen A. Thole ◽  
Atul Kohli ◽  
Christopher Lehane

Three-dimensional contouring of the compressor and turbine endwalls in a gas turbine engine has been shown to be an effective method of reducing aerodynamic losses by mitigating the strength of the complex vortical structures generated at the endwall. Reductions in endwall heat transfer in the turbine have been also previously measured and reported in literature. In this study, computational fluid dynamics simulations of a turbine blade with and without nonaxisymmetric endwall contouring were compared to experimental measurements of the exit flowfield, endwall heat transfer, and endwall film-cooling. Secondary kinetic energy at the cascade exit was closely predicted with a simulation using the SST k-ω turbulence model. Endwall heat transfer was overpredicted in the passage for both the SST k-ω and realizable k-ε turbulence models, but heat transfer augmentation for a nonaxisymmetric contour relative to a flat endwall showed fair agreement to the experiment. Measured and predicted film-cooling results indicated that the nonaxisymmetric contouring limits the spread of film-cooling flow over the endwall depending on the interaction of the film with the contour geometry.


2014 ◽  
Vol 695 ◽  
pp. 389-392
Author(s):  
Shahin Salimi ◽  
Nor Azwadi Che Sidik ◽  
Leila Jahanshaloo ◽  
Kianpour Ehsan

A numerical simulation has been performed for the investigation of flow and heat transfer characteristics of a film cooling injected through a hole with cylindrical and compound angle orientation. This paper presents the effects of coolant injector configuration of cylindrical and compound cooling holes with alignment angle of 30 degree at blowing ratio, BR = 3.18 on the film cooling effectiveness near the end wall surface of a combustor simulator. In the current research a three dimensional representation of Pratt and Whitney gas turbine engine was simulated and analyzed with a commercial finite volume package ANSYS FLUENT 14.0. This study has been performed with Reynolds-averaged Navier-Stokes turbulence model (RANS) on internal cooling passages The results indicate that using compound angle cooling holes injection, give much better protection than that obtained when simple angle cooling holes were used.


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