scholarly journals ALGORITHMIC SUPPORT OF THE AUTOMATED INSTALLATION FOR MEASURING THE MATING AND UNMATING FORCE OF ELECTRIC CONNECTOR CONTACTS

2021 ◽  
Vol 2021 (1) ◽  
pp. 61-70
Author(s):  
Pavel Akulov ◽  
Andrew Syrykh ◽  
Dmitriy Petreshin

Algorithmic support is proposed for an automated installation for measuring the mating and unmating force of the electrical connector contacts, which allows obtaining objective data while testing with the possibility to register the fixed force. The developed system also provides inputting and editing test parameters applying the operator's touch panel using the Human–Machine Interface, local visualization of the measurement process, support for implementing the parameters storage in non-volatile memory with logging the test information. The ability to automatically measure the mating and unmating force of an electrical connector reduces the impact of human error on test results, increasing the accuracy and the process productivity.

2014 ◽  
Vol 945-949 ◽  
pp. 1082-1085
Author(s):  
Yong Ying Du ◽  
Zhi Li Sun

Temperature induced degradation is a widely recognized failure phenomenon.However, the basic mechanisms that control the onset and progression of such behavior are not well understood and are a topic of considerable interest in the electrical connector community. In this paper, the simulation analysis of temperature field on this topic are described. The distribution graph of temperature field for the electrical connectors and the highest temperature of the surface of electrical connector was achieved by analyzing a single blade/receptacle contact pair FEA model. A mathematical model was developed that related the early stage temperature levels for the connectors.Additionally, the thermal deformation caused by the temperature had little effect on the contact stress based on temperature - structure coupling field analysis for the electrical connector, the impact of temperature on the electrical connector was mainly reflected in the rate of oxidation of the metal surface. The failure physical process of the electric connector was drawn under temperature stress through the model and theory analysis for the electrical connector , and reliability growth program of the electrical connector was achieved under the temperature influence. The same transfer functions for one type of contact pair were obtained from the simulation, and the results showed that for this limited system, finite element modeling and analysis have great potential for evaluating the influence of design variations on degradation behavior.


2017 ◽  
Vol 12 ◽  
pp. 104
Author(s):  
Petra Skolilova

The article outlines some human factors affecting the operation and safety of passenger air transport given the massive increase in the use of the VLA. Decrease of the impact of the CO2 world emissions is one of the key goals for the new aircraft design. The main wave is going to reduce the burned fuel. Therefore, the eco-efficiency engines combined with reasonable economic operation of the aircraft are very important from an aviation perspective. The prediction for the year 2030 says that about 90% of people, which will use long-haul flights to fly between big cities. So, the A380 was designed exactly for this time period, with a focus on the right capacity, right operating cost and right fuel burn per seat. There is no aircraft today with better fuel burn combined with eco-efficiency per seat, than the A380. The very large aircrafts (VLAs) are the future of the commercial passenger aviation. Operating cost versus safety or CO2 emissions versus increasing automation inside the new generation aircraft. Almost 80% of the world aircraft accidents are caused by human error based on wrong action, reaction or final decision of pilots, the catastrophic failures of aircraft systems, or air traffic control errors are not so frequent. So, we are at the beginning of a new age in passenger aviation and the role of the human factor is more important than ever.


Author(s):  
Eric Brehm ◽  
Robert Hertle ◽  
Markus Wetzel

In common structural design, random variables, such as material strength or loads, are represented by fixed numbers defined in design codes. This is also referred to as deterministic design. Addressing the random character of these variables directly, the probabilistic design procedure allows the determination of the probability of exceeding a defined limit state. This probability is referred to as failure probability. From there, the structural reliability, representing the survival probability, can be determined. Structural reliability thus is a property of a structure or structural member, depending on the relevant limit states, failure modes and basic variables. This is the basis for the determination of partial safety factors which are, for sake of a simpler design, applied within deterministic design procedures. In addition to the basic variables in terms of material and loads, further basic variables representing the structural model have to be considered. These depend strongly on the experience of the design engineer and the level of detailing of the model. However, in the clear majority of cases [1] failure does not occur due to unexpectedly high or low values of loads or material strength. The most common reasons for failure are human errors in design and execution. This paper will provide practical examples of original designs affected by human error and will assess the impact on structural reliability.


2016 ◽  
Vol 18 (3) ◽  
pp. 135
Author(s):  
Sigit Santoso

ABSTRACT Operator roles and intervene actions on the operation of gas cooled reactor would be different compared to their roles in other reactor types. Analysis of operator performance and the influencing factors can be conducted comprehensively in Human Reliability Analysis (HRA). Using HRA, the impact of human errors on the system and the ways to reduce human error impact and frequency can be idenfified. The paper discusses factors influencing reactor operator performance to response to the cooling accident of the high temperature gas cooled reactor (HTGR). Analysis and qualification of influencing factors, which are performance shaping factors (PSF), were conducted based on time reliability curve and Cognitive Reliability and Error Analysis Method (CREAM). Based on time reliability curve, results showed that time variable contributes to the improvement of operator performance (PSF<1), especially when the safety features of the system properly work as in the design. Based on CREAM, it can be identified that in addition to the time variable, human machine interface design and sufficiently training also contribute to the improvement of operator performance. This study found that total PSF equals to 0.25, in which the positive dominant factor is time variable whose PSF is 0.01 and the negative dominant factors are procedure and working cycle whose PSF is 5. Those PSF values reflected the multiplier factors to the human error probability. The analysis of performance shaping factors should be developed on the other operation and accident scenarios of HTGRs prior to be further applied for a comprehensive assessment and analysis of human reliability and for the design of human machine interface system at control room. Keywords: PSF, HTGR, human operator, control room, human reliability  ABSTRAK Peran dan tindakan operator pada reaktor berpendingin gas akan berbeda dengan peran operator pada operasi tipe reaktor lain. Analisis unjuk kerja operator dan faktor yang berpengaruh dapat dilakukan secara komprehensif melalui analisis keandalan manusia(HRA). Melalui HRA dampak dari kesalahan manusia pada sistem maupun cara untuk mengurangi dampak dan frekuensi kesalahan dapat diketahui. Makalah membahas faktor yang berpengaruh pada tindakan operator, yaitu pada kejadian kecelakaan pendingin reaktor gas bersuhu tinggi-HTGR. Analisis untuk kualifikasi faktor pembentuk kinerja(PSF) dilakukan berdasarkan kurva keandalan fungsi waktu, dan metode keandalan manusia yang dikembangkan berdasar pada aspek kognitif yaitu Cognitive Reliability and Error Analysis Method (CREAM). Hasil analisis berdasar kurva keandalan fungsi waktu menunjukkan komponen waktu berkontribusi positif pada peningkatan keandalan operator (PSF<1) pada kondisi semua fitur keselamatan berfungsi sesuai rancangan. Sedangkan pada metoda analisis dengan pendekatan kognitif CREAM diketahui selain faktor ketersediaan waktu, faktor pelatihan dan rancangan HMI juga berkontribusi meningkatkan keandalan operator. Faktor pembentuk kinerja keseluruhan diketahui sebesar 0,25 dengan faktor kontribusi positif dominan atau berpengaruh pada penurunan kesalahan manusia adalah ketersediaan waktu (PSF=0,01), dan faktor kontribusi negatif dominan adalah prosedur dan siklus kerja (PSF=5). Nilai PSF tersebut sebagai faktor pengali dalam perhitungan probabilitas kesalahan manusia. Analisis faktor pembentuk kinerja perlu dikembangkan pada skenario kejadian lain untuk selanjutnya digunakan untuk perhitungan dan analisis keandalan manusia yang komprehensif dan perancangan sistem interaksi manusia mesin di ruang kendali. Kata kunci: PSF, HTGR, operator, ruang kendali, keandalan manusia 


2021 ◽  
Author(s):  
Dias Anugrah Massewa ◽  
Muhammad Rifaat ◽  
Ferdyan Ihza Akbar ◽  
Rahmanda Fadri ◽  
Denny Mulia Akbar ◽  
...  

Abstract Previously, well monitoring in Siak block relied on production crew scheduled tour that needed six hours to complete one cycle of all wells in Lindai field. This paper describes the utilization of digital technology to observe well parameters while sending notification if there is any anomaly regarding those parameters through smart phone application or website. Smart microcontroller was installed in wellhead panel and three sensors are mounted in desired point around wellhead to perform online Intelligent Well Monitoring (IWM) for well’s parameters. If abnormality occurs, real time notification would be sent to user’s smart phone application or website by using global mobile communication system (GSM) signal. The parameters monitored were pressure, temperature, and load because they are essential to be analyzed as initial diagnosis of well problem. Based on the readings, production team could quickly perform troubleshooting to prevent loss production opportunity (LPO). The programming of this smart microcontroller used C language as data compiler. This method was tested in one of the wells in Lindai field, which has the highest oil production. After three months of surveillance, in terms of data quality, the values shown by this tool had only five percent differences compared to manual survey using calibrated measurement tools. Additionally, the parameters could be monitored online, real time, and gave the notification directly to users should there be any issues. Moreover, this tool could reduce the response time of the field crew significantly from six hours following the conventional field tour to only in five minutes by relying on real time notification. In addition, the operational cost of this tool was 82% cheaper compared to other well-known online monitoring tool available in the market so it is considered economical. In the long term, this tool will be implemented on all wells in Siak block for integrated real time monitoring. Furthermore, the impact of field scale implementation will be much greater such as increasing data accuracy by eliminating human error from manual well checking and improving safety of the crew by reducing the possibility of fatigue. The utilization of smart microcontroller for online well monitoring is beneficial for marginal field with high number of wells and wide field coverage. Earlier, real time well monitoring is usually considered expensive investment that rarely become priority. However, the implementation of IoT (Internet of Things) by using this tool can be the game changer in marginal field and maximize the well’s production by reducing LPO.


1998 ◽  
Vol 30 (1-2) ◽  
pp. 235-247 ◽  
Author(s):  
J.R Harrald ◽  
T.A Mazzuchi ◽  
J Spahn ◽  
R Van Dorp ◽  
J Merrick ◽  
...  

2013 ◽  
Vol 795 ◽  
pp. 488-491 ◽  
Author(s):  
Shaiful Rizam Shamsudin ◽  
Mohd Harun ◽  
Mohd Arif Anuar Mohd Salleh ◽  
Hafizal Yazid ◽  
Mohd Noor Mazlee

The wire material of filter mesh is made of 304 grade stainless steel. The failure to run properly was due to the impact of burst and torn. The client also expects that the failure was due to corrosion problems. A visual inspection on the strainer mesh was found covered by brownish rust layers and some scratches at the damaged area. The rusty wire mesh that was washed with pickling acid showed a clean and smooth surface. Energy dispersive spectroscopy (EDS) examination of the rusty wire mesh surface indicated that it was only normal oxide precipitates. Thus, it's proven that there were no signs of severe corrosion attack on the failed sample. SEM micrographs showed the unidirectional scratch effects exist in the damaged area. The fractography study was found there was a typical ductile structure on the fracture surface of the wire. It is proven that the wire mesh was actually still in good condition and has not experienced any embrittlement problems as if it exposed to any corrosive environment. The root cause of the failure is shown by the effect of scratches in which it is usually caused by a mechanical forceful push by a hard object or in other words, it is caused by human error factor.


2018 ◽  
Vol 306 ◽  
pp. 103-114
Author(s):  
Nathaniel R. Bridges ◽  
Michael Meyers ◽  
Jonathan Garcia ◽  
Patricia A. Shewokis ◽  
Karen A. Moxon

Author(s):  
Xiaoping Yan ◽  
Paul M. Joes ◽  
Lei Li ◽  
Yiao-Tee Hsia

In a probe-based ferroelectric recording system a protective coating of lubricant provides low friction and a low wear rate as well as allows the continuous contact of the probe tip with the storage medium. SO5, a member of the commercially available electric connector lubricants polyphenyl ether (PPE), was experimentally proven effective as a lubricant in supporting this probe/media interface and has enabled the demonstration of the probe-based ferroelectric recording technology. The unique stability of SO5 lubricant in an electric field and in the presence of electrons makes this liquid particularly suitable for ferroelectric recording storage devices. A broad range of analytical techniques were used to identify this lubricant as a mixture of alkylated diphenyl ethers having varying molecular weight. A thin layer of this lubricant was uniformly coated on the probe media surface through a dip-lubing procedure. Its thermal stability and wettability was investigated in terms of the requirements for the successful application of this unique ferroelectric recording technology. The impact of this lubricant film on the read/write capability, durability and tribological performance was also explored.


2019 ◽  
Vol 2019 ◽  
pp. 1-16 ◽  
Author(s):  
H. H. Zou ◽  
C. M. Song ◽  
M. Y. Wang ◽  
D. R. Wang ◽  
D. S. Wen

Composite materials have been demonstrated to possess excellent antipenetration capacities, but the existing studies have not involved the penetration characteristics of ceramic-concrete composite targets. To investigate the antipenetration mechanisms of fiber ceramic-reactive powder concrete (FC-RPC) composite targets, three pieces of FC-RPC composite targets were designed to perform penetration tests. Antipenetration tests were performed with a special howitzer with a diameter of 125 mm. The test parameters, such as the impact velocity, failure pattern of projectiles, penetration depth, crater diameter, and failure model of targets, were obtained. It was found that the FC-RPC targets exhibited an excellent antipenetration capacity and failed in a ductile manner, the target caused an obvious erosion effect on projectiles at low speed (i.e., 375 m/s), and the antipenetration performance of the composite target was improved by increasing the thickness of the FC target. Simultaneously, numerical simulations of FC-RPC targets subjected to projectile impact were carried out by using LS-DYNA codes. Separately, combined and integrated finite element models were used to analyze the effect of the fiber layer in the composite target. The numerical results of the combined model were in good agreement with the experimental data, and the reliabilities of simulation were validated. The differential protection factor of the FC-RPC targets was obtained based on the penetration tests and numerical simulation, and an empirical formula for multilayer targets was presented.


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