Additive Manufacturing of Wholly Thermoplastic Composites
TLCP reinforced composite has been widely used in different application due to their lightweight, high strength and stiffness, chemical resistance and great recyclability. In this work, TLCP reinforced nylon composite has been developed for using in 3D printing process. TLCP reinforced nylon filaments were generated using dual extrusion, a process by which two single crew extruders are used to individually process two plastics at their optimal processing temperature and pump them directly into a T junction in which a reinforcement material is dispersed throughout a matrix material via a static mixer, then extruded out of a nozzle and cooled in a water bath. Different pumping speeds were controlled via individual gear pumps connected to each extruder. Pump speeds were adjusted to produce 20 wt% TLCP/nylon composite. The filament was then collected and prepared for use in 3D printing.