scholarly journals Supersonic Laser Deposition of Self-Lubricating Coatings

2021 ◽  
Author(s):  
Andrew Cockburn ◽  
Nicholas Soane ◽  
Martin Sparkes ◽  
William O’Neill

Supersonic Laser Deposition (SLD) is a coating and fabrication process combining cold spray (CS) with laser heating of the deposition zone. Laser heating increases deformation on impact, improving bonding for a given particle velocity, eliminating the need to use helium while retaining the advantages of CS; solid-state deposition, low oxidation and high build rate (≤ 10 kg/hr). Although solid lubricants offer advantages over liquid lubrication, remaining effective over a wide range of operating temperatures and loads, while simplifying sealing, their use is limited by current application methods. SLD enables the deposition of metallic coatings which incorporate solid lubricants into metallic coatings, onto a range of substrates. This paper details the powders and conditions used to deposit nickel/graphite using SLD, and the structure and tribological properties of the coatings produced. Co-efficients of friction below 0.14 were demonstrated for nickel/graphite coatings on aluminium substrates.

Author(s):  
Marshall Jones ◽  
Andrew Cockburn ◽  
Martin Sparkes ◽  
William O’Niell ◽  
Rocco Lupoi

Near fully dense tungsten coatings onto molybdenum substrates have been demonstrated using the Supersonic Laser Deposition (SLD) process. This is a characteristic that is not readily achievable with refractory materials. The tensile strength of the tungsten deposited coatings is similar to that of wrought tungsten, with no evidence of melting or substrate grain growth. The tungsten coating to a molybdenum substrate shows no evidence of melting or substrate grain growth. The SLD process is a novel deposition method that is based upon Cold Spay (CS) principles. In this technique the deposition velocities can be significantly lower than those required for effective bonding in CS processing. The addition of laser heating alters the mechanical properties of the materials at the deposition site. The results have shown that SLD is able to deposit tungsten with unique interface bonding and desirable properties as opposed to other deposition processes for refractory materials.


The linear electrical properties of muscle fibres have been examined using intracellular electrodes for a. c. measurements and analyzing observations on the basis of cable theory. The measurements have covered the frequency range 1 c/s to 10 kc/s. Comparison of the theory for the circular cylindrical fibre with that for the ideal, one-dimensional cable indicates that, under the conditions of the experiments, no serious error would be introduced in the analysis by the geometrical idealization. The impedance locus for frog sartorius and crayfish limb muscle fibres deviates over a wide range of frequencies from that expected for a simple model in which the current path between the inside and the outside of the fibre consists only of a resistance and a capacitance in parallel. A good fit of the experimental results on frog fibres is obtained if the inside-outside admittance is considered to contain, in addition to the parallel elements R m = 3100 Ωcm 2 and C m = 2.6 μF/cm 2 , another path composed of a resistance R e = 330 Ωcm 2 in series with a capacitance C e = 4.1 μF/cm 2 , all referred to unit area of fibre surface. The impedance behaviour of crayfish fibres can be described by a similar model, the corresponding values being R m = 680 Ωcm 2 , C m = 3.9 μF/cm 2 , R e = 35 Ωcm 2 , C e = 17 μF/cm 2 . The response of frog fibres to a step-function current (with the points of voltage recording and current application close together) has been analyzed in terms of the above two-time constant model, and it is shown that neglecting the series resistance would have an appreciable effect on the agreement between theory and experiment only at times less than the halftime of rise of the response. The elements R m and C m are presumed to represent properties of the surface membrane of the fibre. R e and C e are thought to arise not at the surface, but to be indicative of a separate current path from the myoplasm through an intracellular system of channels to the exterior. In the case of crayfish fibres, it is possible that R e (when referred to unit volume) would be a measure of the resistivity of the interior of the channels, and C e the capacitance across the walls of the channels. In the case of frog fibres, it is suggested that the elements R e , C e arise from the properties of adjacent membranes of the triads in the sarcoplasmic reticulum . The possibility is considered that the potential difference across the capacitance C e may control the initiation of contraction.


2000 ◽  
Vol 15 (10) ◽  
pp. 2249-2265 ◽  
Author(s):  
Jeanne M. McGraw ◽  
John D. Perkins ◽  
Falah Hasoon ◽  
Philip A. Parilla ◽  
Chollada Warmsingh ◽  
...  

We have found that by varying only the substrate temperature and oxygen pressure five different crystallographic orientations of V2O5 thin films can be grown, ranging from amorphous to highly textured crystalline. Dense, phase-pure V2O5 thin films were grown on SnO2/glass substrates and amorphous quartz substrates by pulsed laser deposition over a wide range of temperatures and oxygen pressures. The films' microstructure, crystallinity, and texturing were characterized by electron microscopy, x-ray diffraction, and Raman spectroscopy. Temperature and oxygen pressure appeared to play more significant roles in the resulting crystallographic texture than did the choice of substrate. A growth map summarizes the results and delineates the temperature and O2 pressure window for growing dense, uniform, phase-pure V2O5 films.


2021 ◽  
Author(s):  
G. Garcin ◽  
F. Delloro ◽  
M. Jeandin ◽  
J-F. Hochepied ◽  
C. Grente ◽  
...  

Abstract One of the main levers to reduce CO2 emissions in cars and trucks is mass and friction reduction, which is often achieved through the use of special coatings. The aim of the present work was to develop metal-ceramic-lubricant composite coatings with the best combination of wear, seizure, fatigue, and thermal resistance. Metal-based coatings incorporating hard particles and solid lubricants were cold sprayed onto steel substrates and the relationship between coating microstructure and tribology was studied. To meet the demanding tribological requirements of heavily loaded engines, the interfaces between the different components were optimized by selecting appropriate feedstock powders and assessing a wide range of process parameters. Alumina-reinforced bronze composite coatings were made from powders with different morphologies. Aggregated ceramic powders were found to be more beneficial in terms of wear than massive powders, and graphite was found to be effective for reducing seizure.


Applied laser ◽  
2012 ◽  
Vol 32 (4) ◽  
pp. 331-335
Author(s):  
袁林江 Yuan Linjiang ◽  
骆芳 Luo Fang ◽  
姚建华 Yao Jianhua ◽  
路远航 Lu Yuanhang ◽  
郭士锐 Guo Shirui

2014 ◽  
Author(s):  
F. Cambronero-López ◽  
F. Rey-García ◽  
Carmen Bao-Varela ◽  
L. C. Estepa ◽  
G. F. de La Fuente

2013 ◽  
Vol 652-654 ◽  
pp. 1904-1907 ◽  
Author(s):  
Suo Xia Hou ◽  
Hui Gao ◽  
Xiao Ming Jia

WS2has excellent tribological properties; it is emerging of lubricating materials. MoS2is commonly used solid lubricants and wide range of applications, but its poor heat resistance. WS2can well make up for the inadequate performance of the MoS2, but uses it as a solid lubricant in performance research on metallic materials. By friction and wear testing, the paper gets feasibility analysis of the application that WS2instead of MoS2in the field of solid lubrication, while exploring the synergies between them, laying the foundations for the manufacture of new types of composite lubrication coatings.


2006 ◽  
Vol 980 ◽  
Author(s):  
Noha Farghal ◽  
Moustafa Yehia Ghannam ◽  
Amr M. Shaarawi ◽  
Hussein El Samman ◽  
Philippe Soussan ◽  
...  

AbstractIn this work, the material properties of AuNi5 films prepared by Pulsed Laser Deposition (PLD) to be used as contact materials in RF MEMS switches are investigated. PLD is used because it provides good wide range thickness control (few nanometers to tens of microns) while preserving ablation target stoichiometry. Films with thickness in the range 50 - 450 nm were deposited at Laser energy density (fluence) in the range 0.55 - 1.38 J.cm-2 on silicon substrates at room temperature. An aperture was placed between the plume and the substrate to filter out large particulates. The presence of the aperture reduced surface roughness from 8.5 nm to 4.3 nm as determined by optical profilometry. In addition, the presence of the aperture during deposition has been found to affect film stoichiometry. The latter was evaluated using X-ray Fluorescence and the Nickel content has been found to vary in the range 1.1 - 9.5%. Only films deposited with the aperture removed maintain target stoichiometry (5.2% Ni). Hence, it is believed that the presence of the aperture causes non-congruent transfer. The Nickel content within the range under investigation has practically no effect on film morphology or hardness. Laser fluence, however, has been found to be the dominant factor determining film properties. Finally, 100 µm wide AuNi5 strips 290 nm and 130 nm thick deposited at room temperature have been successfully formed on silicon wafers by lift-off photolithography.


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