A review of domestic and foreign experience of steel treatment in CCM tundishes

Author(s):  
A. V. Protasov ◽  
B. A. Sivak ◽  
L. A. Smirnov

The modern steelmaking facilities melt as a rule a semi product, which is further subjected to various processes of refining in steel ladle. Recently an additional treatment of the metal in CCM tundish became widespread in the domestic and foreign practice. A tendency of transforming tundish into a multifunctional metallurgical reactor was noted, since more and more technological operations are transferred in it, including alloying, stirring, various methods of heating, modifying and removal of nonmetallic inclusions. Examples of comprehensive utilization of a bloom CCM tundish at some Japanese plants of Kobe Steel in Kakagava presnted, at which the metal is filtered when going through holes in the two partitions thus effectively removing nonmetallic inclusions. New variants of metal blowing off in the tundish by inert gas developed by domestic specialists considered, including a technology for metal blowing off by an inert gas and a facility for the inert gas supply through the stopper of the tundish. Supply of inert gas through the stopper results in efficiency increasing of degassing and nonmetallic inclusions removal as well as submerged nuzzles service time increase, which is particularly important at casting of steels with high content of aluminum. Examples of solutions of metal treatment in tundish by cored and aluminum wire given. Schemes of cored wire introduction into tundish and liquid steel treatment in a CCM mold considered. Considerable attention was given to the problem of metal temperature control in tundish, including by an electric arc, induction and plasma heating. List of domestic and foreign plants presented, implemented facilities of steel plasma heating in the CCM tundish. It was noted, that steel chemical heating in tundish can be applied at unforeseen problems arising at casting.

Author(s):  
A. V. Gaivoronoskii ◽  
N. V. Pavlova

The increase in freight cars axis loads, dynamic loads and heat impact on the wheels, change of other factors, stipulated by railway transport traffic intensification lead to considerable decrease of service life of solid-rolled wheels. To increase the service life of them, provision of the transport metal purity in non-deformed oxide nonmetallic inclusions with high content of Al2O3, decrease of general steel pollution by nonmetallic inclusions by micro-alloying and modification is an actual task. The purpose of the study was elaboration of wheel steel ladle treatment technology, including the steel micro-alloying and modification by barium-containing alloys to create material, which could meet high operation requirements, made to the railway wheels of new generation, intended to operate under increased axis loads conditions at the modern high-speed rolling-stock. It was shown, that replacement of everywhere applied silicocalcium by barium-based alloys is one of perspective ways of modification mechanism perfection. Results of industrial tests of micro-alloying of wheel steel by barium during ladle treatment presented. It was shown, that application for modification of cored wire with silicobarium filler instead of cored wire with silicocalsium filler СК-30, enabled to transform the nonmetallic inclusions into globular form practically completely, to raise the steel purity for all kinds of inclusions in both middle and maximum points range and to refine to some extent the grain size by 1-2 points. In the pilot metal at the depth of 40 mm from the surface, the gain was somewhat finer and more uniform (number 7), comparing with the existing technology (number 5-6). The pollution of the pilot metal by nonmetallic inclusions meets requirements of GOST 10791—2011 for category A and those of the standard EN 13262: 2004+А2:2011 for category 1.


Author(s):  
V. A. Golubtsov ◽  
I. V. Bakin ◽  
A. A. Tokarev ◽  
I. V. Ryabchikov ◽  
G. G. Mikhailov

To achieve a high quality of steel a wide range of liquid metal treatment methods applied. The choice of method is often determined by technological possibilities of the metal products manufacturer. An analysis of various physical and chemical methods of steel quality improvement accomplished, which allowed making a choice of liquid metal treatment method, depending on existing tasks and technological possibilities. It was shown, that physical and chemical methods of metal products quality improvement apart from other methods of ladle treatment have additional possibilities to effect steel quality. In some cases, those methods allow to exclude a complicated technological equipment, to reduce considerably expenses for liquid metal ladle treatment and to improve the products quality. A comparative analysis of methods of steel ladle treatment accomplished. Data on the active elements behavior in the iron based melts quoted. The mechanism of modification, inoculation and steel micro-alloying processes described. Data on industrial application those processes to obtain quality metal products quoted. It was shown, that melt modification process allows changing the metal structure, decreasing its impurity by nonmetallic inclusions, to change the nature, form and character of their distribution in the metal. Effect of the micro-alloying has a long-term and stable character of alloying elements impact and allows effecting the steel quality, changing steel chemical and phase compositions. Inoculation allows considerable increasing the ability of nuclei formation and effect the metal crystallization parameters due to formation of ready crystallization centers in the solidifying alloy. Base on analysis results a conclusion made, that physical and chemical methods of impact on steel allow purposefully effecting the metal products properties, reduce the cost of metal treatment and increase its quality.


Author(s):  
A. D. Khoroshilov ◽  
P. A. Salikhanov ◽  
D. P. Byzov ◽  
M. V. Zhironkin ◽  
K. B. Bikin

Author(s):  
M. K. Isaev ◽  
V. A. Bigeev ◽  
A. B. Sychkov ◽  
A. M/ Stolyarov

Metal processing in ladle by calcium-containing cored wires is one of the most spread methods of ladle treatment and modifying. Results of analysis of efficiency induces of existing cored wires application depending on their diameter, wall thickness and filling coefficient presented. It was shown that the basic efficiency index of a cored wire application – recovery coefficient – depending on wire quality (homogeneity of filling by calcium along the wire length), wire grade, conditions of its injection into liquid steel and other parameters can vary within a range from 50 to 95%. Reasons of unsatisfactory calcium recovery at usage of calcium-containing wires of 14–15 mm diameter with steel shell 0.4 mm thick and filling of mechanical mixture of steel shots and metallic calcium in various proportions was considered. Advantages of the modern calcium-containing cored wire with thicker wall were highlighted, including their higher wire rigidity and stability of its supply by a wire feeder into liquid steel. It was established that calcium content in a cored wire at the level of 100 g/m was the most effective composition. It was noted that increase of speed of cored wire feeding into steel will result in an increase of calcium recovery and in a decrease of probability of metal splashing out the steel ladle.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 284
Author(s):  
Josef Walek ◽  
Karel Michalek ◽  
Markéta Tkadlečková ◽  
Mariola Saternus

The presented paper deals with the use of physical modelling to study the degassing process of aluminium melts in the refining ladle by blowing inert gas through a rotating impeller. For the purposes of physical modelling, a plexiglass model in a scale of 1:1 is used for the operating ladle. Part of the physical model is a hollow shaft used for gas supply that is equipped with an impeller and two baffles. The degassing process of aluminium melt by blowing of inert gas is simulated at physical modelling by a decrease of dissolved oxygen in the model liquid (water). This paper is aimed at the evaluation of laboratory experiments that were obtained by the method of physical modelling. Attention is focused on the assessment of relevant parameters for the degassing process—rotary impeller speeds, volume flow rate of inert gas, the distance of the impeller from the bottom of the refining ladle, and impeller variant. The preliminary results of physical modelling show that the optimal results of the refining process are achieved by using the F2A 190 impeller.


Author(s):  
V. A. Golubtsov ◽  
I. V. Ryabchikov ◽  
I. V. Bakin ◽  
A. Ya. Dynin ◽  
O. N. Romanov ◽  
...  

Contamination of steel by nonmetallic inclusions (NI) has a negative effect on mechanical characteristics of metal used under no favorable conditions. Conditions of NI forming in the process of steel smelting, ladle treatment and casting considered. It was shown that it is impossible to get rid of many NI. However, the task of forming less “harmful” NI having minimal effect on the decrease of finished products indices is quite practicable. To refine steel of NI it is reasonable to accomplish operations in a melt to modify NI morphology from dangerous acute-angled aluminous to globular oxide-sulphide. This task can be solved by introduction into metal complex modifiers comprising calcium, barium, strontium and rare earth metals. Addition of complex modifiers is a good alternative to complicative and long-time operations to decrease NI general content to lower levels, for example, by long-time metal ladle treatment. Application of the method enables in some situation to avoid expensive operations related to deep metal desulphuri zation and its dehydronization. Clean steel production becomes considerably easier at application of multicomponent alloys, obtained by a technology of accelerated crystallization. Application of such compositions results in forming globular oxide and oxide-sulphide compounds, as well as eutectics with low-melting point, which are comparatively quickly removed out of liquid metal. At that due to decreasing of liquation processes forming in the liquid metal, higher quality of large ingots and work-pieces, obtained from 420 t mass ingots can be reached.


Metallurgist ◽  
2013 ◽  
Vol 56 (11-12) ◽  
pp. 933-937 ◽  
Author(s):  
V. V. Belousov ◽  
A. Ya. Babanin ◽  
M. V. Beskrovnaya ◽  
O. A. Babanina ◽  
E. S. Korotenko

2019 ◽  
Vol 62 (5) ◽  
pp. 345-352 ◽  
Author(s):  
D. V. Gorkusha ◽  
K. V. Grigorovich ◽  
A. V. Karasev ◽  
O. A. Komolova

Development of advanced materials for the automotive industry allows us to produce a lighter body without losing strength characteristics of the structure. It became possible by the creation and subsequent introduction into the production of such steel grades as IF (Interstitial Free) – steel with no interstitial solute atoms to strain the solid iron lattice and IF-BH (Bake Hardening) – steel with hardening during hot drying. The article provides a brief overview of the history of the emergence of IF steel and the current situation in the production of it in Russia. One of the quality criteria for steels of IF grades is purity of the metal by non-metallic inclusions (NMI), which negatively affect the plastic properties of the material, lead to the formation of surface defects of flat rolled products and reduce the manufacturability due to a decrease in the casting speed of steel, as they cause overgrowing of steel casting nozzles. The article presents investigation results of the content, composition, size and morphology of non-metallic inclusions (NMI) in the metal samples taken at all stages of ladle treatment and casting of IF steel grade production using quantitative metallographic analysis, electrochemical dissolution (ED) followed by X-ray microanalysis of isolated inclusions, Auger electron spectroscopy and fractional gas analysis (FGA). As a result of the analysis of inclusions in the studied samples using a scanning electron microscope, according to morphological features, five characteristic types of inclusions were identified, which reduce the performance properties and strength cha racteristics of the materials produced from them. Results of the analysis of nonmetallic inclusions in metal samples obtained by the ED method are in good agreement with the results of the determination of oxide nonmetallic inclusions by the FGA method. The method of fractional gas analysis shows the dynamics of changes in the content of various types of oxide nonmetallic inclusions during the secondary (ladle) treatment of steel. It is shown that application of the FGA method allows to make analysis of causes of the harmful NMI formation in the metal and to correct operations at ladle treatment.


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