scholarly journals Optimization Milling Process When Machining C45 Steel by Ball Nose Mill for Minimum Tool Wear using Taguchi Method

Author(s):  
Vu Nhu Nguyet ◽  
Do Duc Trung

In this paper, Taguchi method with L16 was used to experimental research in order to present the influence of cutting parameters and feed way on the tool wear when machining C45 by ball nose mill. The experimental result shows the influence of above parameters on tool wear and the value of cutting parameters and feed way for minimum of tool wear.

2019 ◽  
Vol 2019 ◽  
pp. 1-10 ◽  
Author(s):  
Harun Gokce

Stainless steels with unique corrosion resistance are used in applications with a wide range of fields, especially in the medical, food, and chemical sectors, to maritime and nuclear power plants. The low heat conduction coefficient and the high mechanical properties make the workability of stainless steel materials difficult and cause these materials to be in the class of hard-to-process materials. In this study, suitable cutting tools and cutting parameters were determined by the Taguchi method taking surface roughness and cutting tool wear into milling of Custom 450 martensitic stainless steel. Four different carbide cutting tools, with 40, 80, 120, and 160 m/min cutting speeds and 0.05, 0.1, 0.15, and 0.2 mm/rev feed rates, were selected as cutting parameters for the experiments. Surface roughness values and cutting tool wear amount were determined as a result of the empirical studies. ANOVA was performed to determine the significance levels of the cutting parameters on the measured values. According to ANOVA, while the most effective cutting parameter on surface roughness was the feed rate (% 50.38), the cutting speed (% 81.15) for tool wear was calculated.


2020 ◽  
Vol 896 ◽  
pp. 293-298
Author(s):  
Nicolae Craciunoiu ◽  
Emil Nicusor Patru ◽  
Adrian Sorin Rosca ◽  
Dumitru Panduru ◽  
Marin Bica

In order to control the temperature during milling process of aluminum alloys and keeping as minimum as possible, the choice of the cutting parameters and their optimization is very important, both for the tool wear but also for the surface quality of machined surface. The main purpose of this paper is to find the optimum values of the milling parameters (rotational speed and depth of cut) so that the minimum value for the temperature to be obtained. Using adequate experimental conditions with contact measurements techniques (thermocouple K-type) carried out on the some types of aluminum alloys and the appropriate statistical instruments, the most influencing cutting parameters and their values on the cutting temperature can be found. The results are presented both analytical and graphical.


2012 ◽  
Vol 723 ◽  
pp. 196-201 ◽  
Author(s):  
Peng Nan Li ◽  
Ming Chen ◽  
Xiao Jian Kang ◽  
Li Na Zhang ◽  
Ming Zhou

In this study AISI 1045 steel of different hardness are used in high speed milling. According to Taguchi method, cutting parameters (milling speed, milling depth, feed per tooth) and workpiece hardness for the influence of high speed milling of the surface roughness are optimized. Through this study, not only the optimal cutting parameters of the minimum surface roughness is obtained, but also the main cutting parameters that effect performance in high speed milling is analysed. Researching results can be provided to guide establishment of the high speed milling process.


2014 ◽  
Vol 887-888 ◽  
pp. 1184-1190 ◽  
Author(s):  
Yi Zhi Liu ◽  
Fang Yu Peng ◽  
Sen Lin ◽  
Rong Yan ◽  
Sheng Yang

Workpiece temperature in orthogonal turn-milling compound machining was studied with experimental method in this paper. The orthogonal turn-milling process was simulated through engagement of a milling tool and cylindrical surface on a five-axis milling center. The cutting parameters were designed into an orthogonal parameter table of seven factors three levels based on factors having effects on workpiece temperature. Variance analysis of data achieved from this experiment was carried out and conclusion about the order of effects each factor has on workpiece temperature was drawn.


2016 ◽  
Vol 861 ◽  
pp. 32-37
Author(s):  
Gao Qun Liu ◽  
Zheng Cai Zhao ◽  
Yu Can Fu ◽  
Zhi Liang Yan

This article studies the forces and tool wear behavior in the milling process of Ni3Al-base superalloys with cemented carbide cutting tools. The effects of cutting parameters on the machinability of these superalloys are experimentally discussed. The results indicate that the forces increase with the increase of the axial depth of cut, the radial depth of cut and the feedrate per tooth. The cutting tools wear rapidly in the milling process of Ni/Al superalloys. The cemented carbide cutting tool with TX coating is more suitable for machining Ni/Al superalloys when compared with the tool with TiCN coating.


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