scholarly journals FACILITY LAYOUT REDESIGN USING SYSTEMATIC LAYOUT PLANNING METHOD IN PT. PILAR KEKAR PLASINDO

2021 ◽  
Vol 16 (Number 1) ◽  
pp. 57-68
Author(s):  
Bambang Suhardi ◽  
Lulu Elvira ◽  
Rahmaniyah Dwi Astuti
Keyword(s):  
Material Handling ◽  
Facility Layout ◽  
Material Transfer ◽  
Layout Planning ◽  
Production Section ◽  
Systematic Layout Planning ◽  
Polyethylene Production ◽  
Material Handling Costs ◽  
Large Material ◽  
Alternative Designs

Good equipment and product design are meaningless if there is no good layout planning. Problems owned by PT. Pilar Kekar Plasindo occurs in the production of small polyethylene. This is because small polyethylene production has large material total transfer distance. Small polyethylene problems include the distance between stations, cross-movement, backtracking, and the broken machine that is still placed in the production section. These conditions make the material handling costs and distance large. Therefore, this research aims to produce a layout design of production facilities that can minimize the distance and cost of material movement. The method used in this study is Systematic Layout Planning (SLP). Three alternative designs were compared, and the second proposed facility layout was chosen because it can reduce the total cost of material transfer by 68.3% and reduce the distance of material transfer by 59.6% from the initial facility layout.

scholarly journals Prayer paper production facility layout redesign using systematic layout planning method and CRAFT

2020 ◽  
Vol 1 (4) ◽  
pp. 448-456
Author(s):  
J Tampubolon ◽  
L D Agoestine Simangunsong ◽  
M D Agustina Sibuea ◽  
A C Sembiring and A Mardhatillah
Keyword(s):  
Material Handling ◽  
Manufacturing Industry ◽  
Raw Materials ◽  
Facility Layout ◽  
Layout Planning ◽  
Unit Distance ◽  
Paper Manufacturing ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Right

Abstract. The facility layout is a strategic design that is used for a long time. All manufacturing industries must pay attention to the right layout to increase the productivity of the industry. A prayer paper manufacturing industry located in the Tanjung Morawa area, Medan has an error in the placement of raw materials and the placement of production machines, so that the distance from the temporary warehouse to the printing and cutting work stations is far apart, causing high material handling costs. Seeing these problems, research was carried out to improve the layout of the facilities and redesign. The method used for this research is Systematic Layout Planning (SLP), which is one of the methods used to regulate a workplace in a factory by using two areas with high frequency and logical relationships with each other. And the Computerized Relative Allocation of Facilities Technique (CRAFT) Algorithm is a repair program, which is a program that looks for optimal design by making gradual improvements to the layout. CRAFT evaluates the layout by interchanging departmental locations. Inputs required for the CRAFT algorithm include initial layout, data flow or frequency of movement, cost data per unit distance, and the number of departments that do not change or remain. The CRAFT method is usually applied using Quantitative Systems (QS) software. By comparing the layout between SLP and CRAFT, the optimal result is obtained using the SLP method by reducing the distance between departments by 1.407 meters or a distance efficiency of 39.91%.

scholarly journals Perancangan Tata Letak Stasiun Kerja dengan Menggunakan Metode Systematic Layout Planning

2021 ◽  
Vol 5 (2) ◽  
pp. 118
Author(s):  
Elfania Hartari ◽  
Dene Herwanto
Keyword(s):  
Material Handling ◽  
Layout Design ◽  
Construction Sector ◽  
Material Transfer ◽  
Production Lines ◽  
Layout Planning ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Cost ◽  
Initial Layout

PT. Adhimix Precast Indonesia is engaged in the construction sector by producing concrete and construction. Layout design is needed so that the existing land can be utilized optimally and material transfer is more effective and efficient. This can affect the distance and time of the transfer so that the cost of moving can be minimized. In practice, the company's trajectory condition only has one path (trajectory) for alternating current and crossing production lines, so it is considered inefficient to move both goods and workers, coupled with the existence of land that is not used properly, therefore improvements are needed to the production floor layout. in order to minimize the cost of moving goods and have a definite path (trajectory). Systematic Layout Planning (SLP) is a method for redesigning a layout (re-layout) based on the results of distance optimization and Material Handling Costs (OMH). The amount of OMH in the initial layout (now) is Rp. 2,614,200 with a total track distance of 39.82m and OMH in the proposed layout with a total track distance of 19.17m, the result is Rp. 1,534,200, this proves that the proposed layout can be applied because there is a decrease in total OMH by 35.44% or Rp. 926,580. PT. Adhimix Precast Indonesia bergerak di bidang pembangunan dengan memproduksi beton dan konstruksi. Perancangan tata letak diperlukan agar lahan yang ada dapat dimanfaatkan dengan maksimal dan pepindahan material lebih efektif dan efisien. Hal ini dapat mempengaruhi besar jarak dan waktu perpindahan sehingga besar biaya perpindahan dapat diminimalkan. Pada pelaksanaannya kondisi lintasan perusahaan hanya memiliki satu jalur (lintasan) untuk arus bolak balik dan persilangan alur produksi maka dianggap tidak efisien untuk dilakukan perpindahan baik barang maupun pekerja, ditambah dengan adanya lahan yang tidak dimanfaatkan dengan baik oleh karena itu dibutuhkan perbaikan pada layout lantai produksi agar dapat meminimalkan biaya perpindahan barang dan memiliki jalur (lintasan) yang pasti. Systematic Layout Planning (SLP) merupakan metode untuk membuat perancangan ulang suatu layout (re-layout) berdasarkan hasil dari optimalisasi jarak dan Ongkos Material Handling (OMH). Besar OMH pada layout awal (sekarang) adalah Rp 2.614.200 dengan total jarak lintasan 39,82m dan OMH pada layout usulan dengan total jarak lintasan 19,17m didapat hasil sebesar Rp. 1.534.200, hal ini membuktikan bahwa layout usulan dapat diterapkan karena terjadi penurunan total OMH sebesar 35,44% atau Rp. 

scholarly journals Minimizing Material Handling Costs with the SLP Method and Material Transport Equipment in Steel Pipe Companies

2021 ◽  
Vol 4 (2) ◽  
pp. 10-16
Author(s):  
Nur Kalim ◽  
Lukmandono
Keyword(s):  
Material Handling ◽  
Cost Savings ◽  
Material Transport ◽  
Material Transfer ◽  
Transport Equipment ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Cost

Factors that influence the amount of material handling costs are the distance of material movement, methods, and tools (equipment) used. The distance of material movement is strongly influenced by the layout of the production facility. The new layout design using the SLP method is expected to reduce the distance of material or product movement in PT. A B C. From the analysis results obtained the total distance of material transfer at the initial layout of the production process at PT. ABC of 1761 meters / month with material handling costs of Rp. 315,390,000.00 / month. Then an analysis of the use of material transport equipment results in the replacement of a crane with a sloping plane to connect the production machine. So the cost of material handling using the inclined plane becomes Rp. 0. The use of sloping fields can only be used on certain production machines. By using the Systematic Layout Planning (SLP) method, there are 3 alternative layouts produced. The most optimal alternative layout is alternative layout 3 with monthly material handling cost savings of Rp. 68,100,000.00 or 21% of the initial material handling layout cost.

scholarly journals Usulan Perbaikan Tata Letak Fasilitas Terhadap Optimalisasi Jarak dan Ongkos Material Handling Dengan Pendekatan Systematic layout planning (SLP) di PT Transplant Indonesia

2018 ◽  
Vol 2 (1) ◽  
pp. 45
Author(s):  
Dede Muslim ◽  
Anita Ilmaniati
Keyword(s):  
Material Flow ◽  
Material Handling ◽  
Layout Design ◽  
Flow Path ◽  
Material Transfer ◽  
Layout Planning ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Systematic Layout Planning ◽  
The Cost

Abstract – Unplanned layout and inefficient material flow between work units can lead to increased cost. PT Transplan Indonesia's current material flow path is inefficient with material flow distance 115.5 meters and material handling cost that has not been taken into account. This study aims to find out how big the role of facility layout design in cutting the distance of material transfer and pressing the cost of material handling. The method used in this research is Systematic Layout Planning (SLP) approach, which is comparing the distance of material transfer between initial layout with proposed layout. The results of this study indicate that the distance of the material flow path on the production floor with proposed layout changed to 71,7 meters, with material handling cost per meter reduced from Rp. 1,105,954 to Rp. 712,402 or decrease as much as 35%. Based on the results of the research, the layout of the proposal is considered more effective and efficient because it can reduce the distance of material transfer and reduce the cost of material handling on the packing/shipping floor.Keywords: Layout Design; Material handling cost; Systematic Layout Planning (SLP)

Analisis Tata Letak Fasilitas Pabrik Pengolahan Kopi Menggunakan Systematic Layout Planning

2018 ◽  
Vol 3 (3) ◽  
Author(s):  
Yanda Putri Aulia ◽  
Raida Agustina ◽  
Rita Khathir
Keyword(s):  
Material Handling ◽  
Facility Layout ◽  
Production Volume ◽  
Layout Analysis ◽  
Layout Planning ◽  
Volume Number ◽  
Systematic Layout Planning

Abstrak. Penelitian ini bertujuan menganalisis tata letak fasilitas pabrik kopimenggunakan Systematic Layout Planning (SLP). Penelitian dilakukan pada pabrik pengolahan kopi arabika PT. Ketiara Takengon Aceh Tengah. Evaluasi tata letak, dilakukan dengan membandingkan momen perpindahanbahan dan efesiensinya terhadap layout awal. Data yang digunakan adalah volume produksi per tahun, jumlah dan dimensi mesin, tipe kemasan, luas ruangan dan layout awal. Proses pengolahan kopi terdiri dari penimbangan, penggilingan, penjemuran, sortasi, cupping test, blending, dan pengemasan. Hasil penelitian menunjukkan bahwa frekuensi perpindahan bahan adalah 2.496 kali per tahun. Momen perpindahan proses pengolahan kopi pada PT. Ketiara berdasarkan layout awal adalahsebesar 596.818,56 m/tahun. Momen perpindahan berdasarkan layout alternatif A sebesar 512.628,48 m/tahun atau memiliki efesiensi 14,11%, sedangkan momen perpindahan berdasarkan layout alternatif B sebesar 291.233,28 m/tahun atau memiliki efesiensi sebesar 51,20 %. Dengan demikian pabrik pengolahan kopi PT. Ketiara direkomendasikan untuk menggunakan layout alternatif B.Analysis Facility’s Layout of Coffee Factory by Using Systematic Layout PlanningAbstract. This research aimed to analyze the facility layout of coffee factory by using Systematic Layout Planning (SLP). The study was conductedat coffee factory of PT. Ketiara located in Takengon, Central Aceh Regency. The layout analysis was done by evaluating the material handling moment and efficiency to the recent layout production.  The data used were production volume, number and dimension of machines, packaging types, area for facilities and recent layout.   The coffee processing consisted of weighing,milling, drying, sorting, cupping test, blending, and packaging. The material handling monent based on recent layout was 596,818.56 m/year. The material handling moment based on the first alternative layout (A) was 512,628.48 m/year or with eficiency of 14.11%, whereas  the handling moment based on the second alternative layout (B) was 291,233.28 m/year or with effeciency of 51.20%. Therefore, it is strongly recommended to PT. Ketiara to use  the second alternative layout (B).

scholarly journals PERANCANGAN FASILITAS PABRIK TAHU UNTUK MEMINIMALISASI MATERIAL HANDLING

2012 ◽  
Vol 13 (2) ◽  
pp. 133
Author(s):  
MERRY SISKA ◽  
HENRIADI .
Keyword(s):  
Material Flow ◽  
Path Length ◽  
Material Handling ◽  
Facility Layout ◽  
Flow Analysis ◽  
Work Productivity ◽  
Material Flow Analysis ◽  
Layout Planning ◽  
Systematic Layout Planning ◽  
Three Stages

MERRY SISKA DAN HENRIADITeknik Industri, Fakultas Sains dan Teknologi, UIN Sultan Syarif Kasim Riau, PekanbaruLaman: [email protected]. Dhika Putra merupakan perusahaan yang bergerak dalam pembuatan tahu. Saat ini kondisi layout fasilitasproduksi dan kondisi fisik lingkungan kerja di perusahaan mengalami kendala. Penelitian ini bertujuan untuk merancangulang tata letak fasilitas pabrik pembuatan tahu yang dapat meminimalkan panjang lintasan material handling sertamenerapkan metode 5S untuk meningkatkan produktivitas kerja. Pendekatan yang digunakan pada perancangan ulangtata letak fasilitas pabrik adalah dengan menggunakan pendekatan Systematic Layout Planning (SLP) yang dapatdikategorikan ke dalam tiga tahapan, yaitu tahap analisis aliran material, tahap penelitian dan tahap proses seleksi.Sedangkan metode 5S terdiri dari beberapa tahapan untuk mengatur kondisi tempat kerja yang berdampak terhadapefektivitas kerja, efisiensi, produktivitas dan keselamatan kerja. Hasil penelitian ini menyimpulkan bahwa layout usulanyang terpilih untuk dijadikan layout akhir dalam penelitian ini menunjukkan penurunan panjang lintasan materialhandling yang cukup signifikan yaitu 45 m atau sekitar 19,2% lebih pendek dari layout awal. Berkurangnya panjang aliranmaterial handling layout yang terpilih juga dipengaruhi karena penataan lingkungan kerja dengan metode 5S.Kata kunci: material handling, tata letak fasilitas ����pabrik, systematic layout planning, metode 5SABSTRACTUD. Dhika Putra is a tahu manufacturing company. Currently, the company is having some problems in productionfacility layout and physical environment. This study aimed to redesign the facility layout of tahu manufacturing companyto minimize the path length of material handling and apply the 55 method to enhance work productivity. The approachused to redesign the plant facility layout is Systematic Layout Planning (SLP), which can be categorized in three stages,namely material flow analysis, research, and selection. While the 55 method consist of several steps to organize workplacecondition that affect on the effectiveness, eficiency, productivity, and safety. This study concluded that the chosen layoutfor the final layout showed a significant decrease in path length of material handling, i.e 45 meters or about 19,2%. Thedecreasing of material handling path length on the choosen layout was also influenced by the arrangement of the workplace by using 55 method.Key words: material handling, layout of plant facilities, Systematic layout planning, 5S Method

PERBAIKAN TATA LETAK LANTAI PRODUKSI INDUSTRI MEBEL MENGGUNAKAN METODE GRAFIK DAN ALGORITMA CRAFT

2020 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Kuswanto Kuswanto ◽  
Juan Junius ◽  
Anita Christine Sembiring
Keyword(s):  
Operating System ◽  
Material Handling ◽  
Facility Layout ◽  
Integrated Planning ◽  
Furniture Manufacturing ◽  
Milling Machines ◽  
Material Handling Costs ◽  
The Cost ◽  
A Company ◽  
Research Show

Facility layout is integrated planning of the flow of a product in an operating system to obtain the most effective and efficient interrelation between workers, materials, machinery, and equipment as well as handling and transferring materials. A company engaged in furniture manufacturing has a problem in its production process, namely, the distance between machines is too far so that it affects the cost of handling materials. Distant workstations are found on profile machines, milling machines, measuring machines, cutting machines. Therefore, improvements must be made to the layout of facilities on the production floor so that facility layout is efficient and material handling costs are reduced. The problem-solving approach used is the Graph Method and CRAFT Algorithm. The results of the research show that material handling costs are reduced by 7.58% or Rp. 17,765 using the CRAFT algorithm.

An Unequal-Sized Unidirectional Loop Layout Design Problem Considering Empty Vehicle Trip

2010 ◽  
Vol 37-38 ◽  
pp. 116-121
Author(s):  
Yu Lan Li ◽  
Bo Li ◽  
Su Jun Luo
Keyword(s):  
Material Handling ◽  
Design Principle ◽  
Facility Layout ◽  
Original Model ◽  
Layout Problem ◽  
Proposed Model ◽  
Loop Layout ◽  
Material Handling Costs ◽  
Loop Layout Problem ◽  
Better Than

In the facility layout decisions, the previous general design principle is to minimize material handling costs, and the objective of these old models only considers the costs of loaded trip, without regard to empty vehicle trip costs, which do not meet the actual demand. In this paper, the unequal-sized unidirectional loop layout problem is analyzed, and the model of facility layout is improved. The objective of the new model is to minimize the total loaded and empty vehicle trip costs. To solve this model, a heuristic algorithm based on partheno-genetic algorithms is designed. Finally, an unequal-sized unidirectional loop layout problem including 12 devices is simulated. Comparison shows that the result obtained using the proposed model is 20.4% better than that obtained using the original model.

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