scholarly journals Estimation of the efficiency of destroying hard rocks by composites sintered in the diamond-carbonate system

2021 ◽  
Vol 64 ◽  
pp. 43-54
Author(s):  
A Isonkin ◽  
A Osipov ◽  
A Matviichuk
Keyword(s):  
Wear Resistance ◽  
Specific Surface ◽  
Cutting Edge ◽  
High Wear Resistance ◽  
Carbonate System ◽  
Two Phase ◽  
Rock Destruction ◽  
Research Results ◽  
Drilling Tools ◽  
Composite Diamond

The purpose of this work is to substantiate the possibility of using a new composite sintered in the "diamond-carbonate" system for equippingdiamond drilling tools with high wear resistance and efficiency of rock destruction. The research technique consisted in establishing the influence of the wear resistance of the cutting edge of the samplesof a superhard composite diamond-containing material on the efficiency of rock destruction, assessed by the granulometric composition of its sludge. Research results. The two-phase superhard composite materials diamond – CaMg(CO3)2 and diamond – SrCO3 were obtained as a result of sintering by the method of impregnation of diamond micropowder with carbonate melts under conditions of a high pressure of 8.0 GPa and a temperature of 2100 °C. Wear resistance of the investigated composite sampleswas determined by based on the results of turning the core of granite from the Korostyshevskoye deposit of the X category of drilling. Determination of the size and shape of particles of granite fragments of the Korostyshevskoye deposit, taken during its destruction was carried out by laser diffraction and digital image analysis using a Microtrac Sync analyzer.The relationship between the degree of its wear of the cutting edge of composite samplesand the energy consumption of rock destruction, the size distribution of particles in the cuttings sample and their specific surface was established after analyzing the results of the study of wear resistance and the nature of their wear. Plates of the diamond–CaMg(CO3)2 composite, which have a higher wear resistance compared to other composites, are characterized by an increase in the proportion of large particles in the cuttings sample and a decrease in the value of their specific surface, which indicates a more rational use of energy, which goes to a greater extent for destruction rock and to a lesser extent for friction and wear. Practical value. The research results allow us to make a conclusion about the advisability of equipping a drilling rock cutting tool with samplesof a diamond–CaMg(CO3)2 composite in order to increase its wear resistance and the efficiency of rock destruction.

Research and analysis of processes occurring during abrasive wear of materials with heterogeneous cementitious structures

2020 ◽  
pp. 67-79
Author(s):  
V.N. Gadalov ◽  
V.R. Petrenko ◽  
Yu.V. Skripkina ◽  
O.M. Gubanov ◽  
A.E. Gvozdev
Keyword(s):  
Wear Resistance ◽  
Strain Energy ◽  
Solid Phase ◽  
Relative Content ◽  
High Wear Resistance ◽  
Two Phase ◽  
Specific Strain ◽  
Different Content ◽  
The Impact ◽  
Carbide Particles

The article considers the impact of hardness and the number of solid-phase inclusions, as well as the properties of steels with ferritic, austenitic and martensitic matrices with heterophase cementitious structures on wear resistance. It is demonstrated that to ensure high wear resistance and impact toughness, solid phase particles in the structure of a heterophase metal material must be isolated from each other by sections of a relatively viscous matrix. Such structures can be obtained on the surface of a part or tool by surfacing, chemical-thermal treatment, and other methods. The results of calculations of the hardness of steel with different content of the carbide phase in its structure and the specific strain energy absorbed by the cementitious layer from the relative content of carbides in the ferritic, austenitic and martensitic matrices are presented. The contribution of carbide particles to determining the level of wear resistance of a two-phase material with different amounts of them in steels with different matrices is evaluated.

LUCEFIN GROUP 16MnCr5 (1.7131), 16MnCrS5 (1.7139)

Alloy Digest ◽  
2020 ◽  
Vol 69 (8) ◽  
Keyword(s):  
Wear Resistance ◽  
Fatigue Strength ◽  
Physical Properties ◽  
Tensile Properties ◽  
Heat Treating ◽  
High Wear Resistance ◽  
Medium Size ◽  
Case Hardening ◽  
Low Carbon

Abstract Lucefin Group 16MnCr5 and 16MnCrS5 are low-carbon, 1.2Mn-1Cr, alloy case-hardening steels that are used in the carburized or carbonitrided, and subsequently quench hardened and tempered condition. In general, these steels are used for small and medium size parts requiring high wear resistance and fatigue strength. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on forming, heat treating, machining, and joining. Filing Code: SA-864. Producer or Source: Lucefin S.p.A.

AIR-4

Alloy Digest ◽  
1963 ◽  
Vol 12 (2) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Tool Steel ◽  
Heat Treating ◽  
High Wear Resistance ◽  
Bethlehem Steel Corporation ◽  
Steel Corporation ◽  
Machining Characteristics

Abstract BETHLEHEM AIR-4 is a medium alloy air-hardening tool steel having low deformation, high wear resistance and hardness, deep hardening properties and adequate toughness for severe service. It has excellent free-machining characteristics. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, and joining. Filing Code: TS-129. Producer or source: Bethlehem Steel Corporation.

BÖHLER M261 EXTRA

Alloy Digest ◽  
2015 ◽  
Vol 64 (12) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Compressive Stress ◽  
Precipitation Hardening ◽  
Heat Treating ◽  
Steel Grade ◽  
High Wear Resistance ◽  
Hardened Condition

Abstract Böhler (or Boehler) M261 Extra is a precipitation hardening steel grade for plastic molds with good machinability in the precipitation hardened condition. It is used in the processing of plastics by offering high compressive stress and high wear resistance. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on heat treating and machining. Filing Code: TS-732. Producer or source: Böhler Edelstahl GmbH & Company KG. See also Alloy Digest TS-736, September 2016.

YSS HAP72

Alloy Digest ◽  
2019 ◽  
Vol 68 (10) ◽  
Keyword(s):  
Wear Resistance ◽  
High Temperature ◽  
Powder Metallurgy ◽  
Tool Steel ◽  
High Speed ◽  
High Wear Resistance ◽  
Bend Strength ◽  
Temperature Performance ◽  
Very High

Abstract YSS HAP72 is a powder metallurgy high-speed tool steel with a very high wear resistance. This datasheet provides information on composition, hardness, and bend strength. It also includes information on high temperature performance. Filing Code: TS-779. Producer or source: Hitachi Metals America Ltd.

FINKL WF-XTRA

Alloy Digest ◽  
2000 ◽  
Vol 49 (1) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Tensile Properties ◽  
Heat Treating ◽  
High Wear Resistance ◽  
Optimum Diameter ◽  
High Production ◽  
Operating Temperatures

Abstract Finkl WF-XTRA has high wear resistance while retaining moderate fracture toughness. The alloy is recommended for larger die blocks. The optimum diameter for hardenability is 838 mm (33 in.). It is appropriate for use in high-production hammers where die temperatures may be above average or in presses with moderately high operating temperatures. This datasheet provides information on composition, microstructure, hardness, and tensile properties as well as fracture toughness. It also includes information on heat treating, machining, and joining. Filing Code: TS-570. Producer or source: A. Finkl & Sons Company.

Effect of cluster-gradient architecture of nanostructured topocomposites on features of tribointeraction with heterophased material

2020 ◽  
pp. 130-135
Author(s):  
D.N. Korotaev ◽  
K.N. Poleshchenko ◽  
E.N. Eremin ◽  
E.E. Tarasov
Keyword(s):  
Wear Resistance ◽  
Titanium Alloy ◽  
Energy Dissipation ◽  
Phase Structure ◽  
Diffusion Processes ◽  
Structural Phase ◽  
High Wear Resistance ◽  
Wear Characteristics ◽  
And Diffusion

The wear resistance and wear characteristics of cluster-gradient architecture (CGA) nanostructured topocomposites are studied. The specifics of tribocontact interaction under microcutting conditions is considered. The reasons for retention of high wear resistance of this class of nanostructured topocomposites are studied. The mechanisms of energy dissipation from the tribocontact zone, due to the nanogeometry and the structural-phase structure of CGA topocomposites are analyzed. The role of triboactivated deformation and diffusion processes in providing increased wear resistance of carbide-based topocomposites is shown. They are tested under the conditions of blade processing of heat-resistant titanium alloy.

Improving the efficiency of hardening of tillage machine working bodies by arc surfacing using wear-resistant rollers

2020 ◽  
pp. 176-185
Author(s):  
Dmitriy B. Slinko ◽  
Vyacheslav A. Denisov ◽  
Dmitriy A. Dobrin ◽  
Andrey V. Afanas’yev ◽  
Pavel M. Kislov
Keyword(s):  
Wear Resistance ◽  
Operating Time ◽  
Field Tests ◽  
Electric Arc ◽  
Cutting Edge ◽  
Linear Size ◽  
Research Purpose ◽  
Cored Wire ◽  
Wear Resistant ◽  
Working Bodies

Reducing operating costs during soil processing and increasing the wear resistance of parts and components is an important condition for reducing the cost of agricultural products, increasing its efficiency and competitiveness. The development of materials with increased wear resistance and new effective technologies for strengthening working bodies in their manufacture is now becoming an urgent task. (Research purpose) The research purpose is increasing the wear resistance of the working bodies of soil-processing machines by electric arc surfacing. (Materials and methods) During the experimental study, it has been performed testing of modes and surfacing of a pilot batch of working bodies from Kverneland for field tests in VIM on an automated installation for electric arc surfacing. Authors used eutectic CastolinEnDotec DO*30 powder wire with a diameter of 1.2 millimeters and a boron content of up to 4 percent for surfacing wear-resistant rollers, which allows to obtain wear-resistant rollers with a hardness of up to 65 HRC without pores and cracks. (Results and discussion) It has been revealed that hardened ploughshares that have passed field tests are subject to lower wear rates compared to non-hardened ones. It was found that when operating time is 24.785 hectares per ploughshare, the wear of the linear size of the cutting edge along the width of hardened ploughshares is on average up to 10-11 millimeters less than that of non-hardened ones. It was found that when processing 228 hectares, the wear of the linear size of the cutting edge along the width of hardened bits is on average up to 9-10 millimeters less than that of non-hardened ones. (Conclusions) The technology of surfacing with intermittent wear-resistant rollers provides an increase in the efficiency of hardening of Kverneland working bodies according to the criterion of wear resistance by an average of 20-30 percent. The adjusted technological parameters of the surfacing process will reduce the wear rate and increase the service life of the blade part of the working bodies, as well as reduce the amount of surfaced material by an average of 60 percent. The continuation of work on strengthening the working bodies should be aimed at changing the surfacing scheme and choosing a cheaper domestic cored wire.

The effects of adding carbon nanotubes to the mechanical and tribological properties of a carbon fibre reinforced polyether ether ketone composite

2009 ◽  
Vol 223 (11) ◽  
pp. 2501-2507 ◽  
Author(s):  
J Li ◽  
L Q Zhang
Keyword(s):  
Carbon Nanotubes ◽  
Wear Resistance ◽  
Carbon Fibre ◽  
Vinyl Ester ◽  
High Wear Resistance ◽  
Compression Moulding ◽  
Mechanical And Tribological Properties ◽  
Polyether Ether Ketone ◽  
Carbon Nano Tubes ◽  
Ether Ketone

The main objective of this article is to develop a high wear resistance carbon fibre (CF)-reinforced polyether ether ketone composite with the addition of multi-wall carbon nano-tubes (MWCNT). These compounds were well mixed in a Haake batch mixer and compounded polymers were fabricated into sheets of known thickness by compression moulding. Samples were tested for wear resistance with respect to different concentrations of fillers. Wear resistance of a composite with 20 wt% of CF increases when MWCNT was introduced. The worn surface features have been examined using a scanning electron microscope (SEM). Photomicrographs of the worn surfaces revealed higher wear resistance with the addition of carbon nanotubes. Also better interfacial adhesion between carbon and vinyl ester in a carbon-reinforced vinyl ester composite was observed.

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