scholarly journals INVESTIGATIONS FOR ENHANCING THE APPLICATION DOMAIN OF FUSED DEPOSITION MODELLING PROCESS

2017 ◽  
Vol 46 (1) ◽  
pp. 36-40
Author(s):  
Rupinder Singh ◽  
Sunpreet Singh
Keyword(s):  
Signal To Noise Ratio ◽  
Research Work ◽  
Melt Flow Index ◽  
Flow Index ◽  
Fused Deposition Modelling ◽  
Application Domain ◽  
Melt Flow ◽  
Recent Past ◽  
Fused Deposition ◽  
Modelling Process

In the recent past, various studies have been reported on the development of in-house fused deposition modelling (FDM) filament, in order to increase the application domain of the process. But hitherto very less have reported on the effect of reinforcement type (such as: SiC, Al2O3 and Fe powder etc.) on the melt flow index (MFI) of the polymer matrix composite (PMC) to be used as FDM filament. In the present research work, an effort has beenmade to investigate the effect of selected proportions of filler, matrix (nylon-6) and extrusion load on the MFI of reinforced FDM filament. Experimental study was conducted on melt flow indexer (MFIer) as per ASTM-D1238-95 standard and signal to noise ratio was calculated to find out the effect of input process parameters on MFI of hybrid filament. It has been found that proportion of filler in matrix, type of filler material and extrusion load contributed about 16.62%, 1.23% and 76.72% respectively.

Thermomechanical investigations of PEKK-HAp-CS composites

2019 ◽  
Vol 233 (11) ◽  
pp. 1196-1203
Author(s):  
Rupinder Singh ◽  
Gurchetan Singh ◽  
Jaskaran Singh ◽  
Ranvijay Kumar ◽  
Md Mustafizur Rahman ◽  
...  
Keyword(s):  
Melt Flow Index ◽  
Extrusion Process ◽  
Flow Index ◽  
Fused Deposition Modelling ◽  
Index Test ◽  
Melt Flow ◽  
Scanning Calorimetry ◽  
Fused Deposition ◽  
Ether Ketone ◽  
Input Variables

In this experimental study, a composite of poly-ether-ketone-ketone by reinforcement of hydroxyapatite and chitosan has been prepared for possible applications as orthopaedic scaffolds. Initially, different weight percentages of hydroxyapatite and chitosan were reinforced in the poly-ether-ketone-ketone matrix and tested for melt flow index in order to check the flowability of different compositions/proportions. Suitable compositions revealed by the melt flow index test were then taken forward for the extrusion of filament required for fused deposition modelling. For thermomechanical investigations, Taguchi-based design of experiments has been used with input variables in the extrusion process as follows: temperature, load applied and different composition/proportions. The specimens in the form of feedstock filament produced by the extrusion process were made to undergo tensile testing. The specimens were also inspected by differential scanning calorimetry and photomicrographs. Finally, the specimen showing the best performance from the thermomechanical viewpoint has been selected to extrude the filament for the fused deposition modelling process.

scholarly journals A Study on Melt Flow Index on Copper-ABS for Fused Deposition Modeling (FDM) Feedstock

2015 ◽  
Vol 773-774 ◽  
pp. 8-12 ◽  
Author(s):  
Noor Mu'izzah Ahmad Isa ◽  
Nasuha Sa'ude ◽  
M. Ibrahim ◽  
Saiful Manar Hamid ◽  
Khairu Kamarudin
Keyword(s):  
Injection Molding ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Melt Flow Index ◽  
Internal Force ◽  
Flow Index ◽  
Fused Deposition Modelling ◽  
Melt Flow ◽  
Volume Percentage ◽  
Fused Deposition

This paper presents of Polymer Matrix Composite (PMC) as feedstock used in Fused Deposition Modelling (FDM) machine. This study discussed on the development of a new PMC material by the injection molding machine. The material consist of copper powder filled in an acrylonitrile butadiene styrene (ABS), binder and surfactant material. The effect of metal filled in ABS and binder content was investigated experimentally by the Melt Flow Index (MFI) machine. Based on the result obtained, an increment of copper filled in ABS by volume percentage (vol. %) effected on melt flow index results. With highly filled copper in PMC composites increase the melt flow index results. It was concluded that, the propensity of the melt flow allow an internal force in PMC material through the injection molding and FDM machine.

scholarly journals A study of melt flow analysis of an ABS-Iron composite in fused deposition modelling process

2009 ◽  
Vol 14 (S1) ◽  
pp. 29-37 ◽  
Author(s):  
Nikzad Mostafa ◽  
Hasan Masood Syed ◽  
Sbarski Igor ◽  
Groth Andrew
Keyword(s):  
Flow Analysis ◽  
Fused Deposition Modelling ◽  
Melt Flow ◽  
Fused Deposition ◽  
Modelling Process

scholarly journals Melt Flow Index of Recycle ABS for Fused Deposition Modeling (FDM) Filament

2015 ◽  
Vol 773-774 ◽  
pp. 3-7 ◽  
Author(s):  
Nasuha Sa'ude ◽  
Khairu Kamarudin ◽  
Mustaffa Ibrahim ◽  
Mohd Halim Irwan Ibrahim
Keyword(s):  
Material Properties ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Melt Flow Index ◽  
Flow Index ◽  
Melt Flow ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Higher Temperature ◽  
Butadiene Styrene

This paper presents the melt flow index (MFI) of acrylonitrile butadiene styrene (ABS) and recycle ABS filament wire for Fused Deposition Modeling (FDM) machine. In this study, the effect of MFI on recycle ABS material was investigated experimentally based on the melting temperature, density, screw speed and material properties. The MFI result on ABS recycle in wire filament was investigated using Melt Indexer Machine (MIM). Based on the result obtained, it was found that, ABS recycle was increase the density and MFI results. It can be observed that, the higher temperature was melt the recycle ABS material through the MIM and extruder machine.

Investigating the friction coefficient in functionally graded rapid prototyping of Al–Al2O3 composite prepared by fused deposition modelling

2017 ◽  
Vol 37 (2) ◽  
pp. 154-161
Author(s):  
Rupinder Singh ◽  
Sunpreet Singh
Keyword(s):  
Friction Coefficient ◽  
Rapid Prototyping ◽  
Process Parameters ◽  
Research Work ◽  
Functionally Graded ◽  
Fused Deposition Modelling ◽  
Melt Flow ◽  
Content Type ◽  
Fused Deposition ◽  
Graded Material

Purpose The present research work aims to study the friction coefficient in functionally graded rapid prototyping of Al–Al2O3 composite prepared via fused deposition modelling (FDM)-assisted investment casting (IC) process. The optimized settings of the process parameters (namely, filament proportion, volume of FDM pattern, density of FDM pattern, barrel finishing (BF) time, BF media weight and number of IC slurry layers) suggested in the present research work will help fabricate parts possessing higher frictional coefficient. Design/methodology/approach Initially, melt flow index (MFI) of two different proportions of Nylon6-Al–Al2O3 (to be used as an alternative FDM filament material) was tested on the melt flow indexer and matched with MFI of commercially used acrylonitrile–butadiene–styrene filament. After this, the selected proportions of Nylon6-Al–Al2O3 were prepared in the form of the FDM filament by using a single screw extruder. Further, this FDM filament has been used for developing sacrificial IC patterns in the existing FDM system which was barely finished to improve their surface finish. Castings developed were tested for their wear resistance properties on a pin-on-disc-type tribo-tester under dry conditions at sliding conditions to check their suitability as a frictional device for industrial applications. In the methodology part, Taguchi L18 orthogonal array was used to study the effect of selected process variables on the coefficient of friction (μ). Findings It has been found that filament proportion, volume of FDM pattern and density of FDM pattern have significantly affected the μ-values. Further, density of the FDM pattern was found to have 91.62 per cent contribution in obtaining μ-values. Scanning electron micrographs highlighted uniform distribution of Al2O3 particles in the Al-matrix at suggested optimized settings. Practical implications The present methodology shows the development of a functional graded material that consisted of surface reinforcement with Al2O3 particles, which could have applications for manufacturing friction surfaces such as clutch plates, brake drum, etc. Originality/value This paper describes the effect of process parameters on wear properties of the Al–Al2O3 composite developed as a functionally graded material by the FDM-based pattern in the IC process.

Investigations for melt flow index of Nylon6-Fe composite based hybrid FDM filament

2016 ◽  
Vol 22 (2) ◽  
pp. 338-343 ◽  
Author(s):  
Harish Garg ◽  
Rupinder Singh
Keyword(s):  
Composite Material ◽  
Melt Flow Index ◽  
Industrial Applications ◽  
Extrusion Temperature ◽  
Filler Material ◽  
Flow Index ◽  
Melt Flow ◽  
Content Type ◽  
Fused Deposition ◽  
Feedstock Material

Purpose This paper aims to carry out experimental investigations highlighting the role of melt flow index (MFI) in fused deposition modelling (FDM) process by varying the proportion of the Fe powder which is being used as a filler material. An attempt has been made to standardize MFI of Nylon6-Fe composite material to be used as hybrid FDM filament. Design/methodology/approach In this research work, it is proposed to make a suitable blend of composite material for FDM filament which can be used directly for rapid tooling applications. Three controllable parameters (namely, composition/proportion of the filler for hybrid filament, extrusion temperature and extrusion load) were studied by using Taguchi L9 orthogonal array (O.A.) MFI which is an indication of flowability has been selected as output parameter. Findings MFI of hybrid composite filament material has been studied, and Taguchi’s L9 O.A. was applied under both the conditions of lower the better type and larger the better type. It is observed that the contribution of the extrusion load, extrusion temperature and proportion of the filler material is almost similar, whether lower the better type situation is considered or larger the better type is considered. Further, an attempt has been made to standardize the MFI of Nylon6-Fe composite material for industrial applications, as no standard is available for composites (presently, ASTM-D-1238-95 standard is being used for plastic based materials only). Originality/value In recent past, researchers have studied and analysed the flow of the material through the nozzle of the FDM machine, but very little work has been reported on study of the flow characteristics of filament material before the composite material is fed into the machine. This research can open new avenues in the field of MFI and deals with comparison of MFI of the existing FDM feedstock material with the new composite material. The developed feedstock material is ferromagnetic in nature and can find wide variety of industrial applications.

scholarly journals A Study Of Welding Of Heterogenous Polycarbonate Substances Utilizing Hybrid Filaments Of Fused Deposition Modeling

2021 ◽  
Vol 23 (12) ◽  
pp. 146-157
Author(s):  
Afroza Bano ◽  
◽  
Manish Kumar Gupta ◽  
Keyword(s):  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Cost Effective ◽  
Melt Flow Index ◽  
Polyamide 6 ◽  
Flow Index ◽  
Fused Deposition Modelling ◽  
Friction Stir ◽  
Fused Deposition ◽  
Minimal Work

Friction-based welding is one of the most cost-effective and dependable methods for joining thermoplastics. However, there has been minimal work that has demonstrated the procedure/methods/equipment for welding two distinct types of thermoplastics. There is, nevertheless, a significant possibility of connecting the various thermoplastic materials by matching their melt flow index (MFI). One way for modifying the MFI is to reinforce it with micro/nano sized fillers. Fused deposition modelling (FDM) is a fast prototyping technology that employs thermoplastic-based filament to print components. The current study focuses on connecting aluminium (Al) metal powder reinforced acrylonitrile butadiene styrene (ABS) and polyamide 6 (PA6) thermoplastic substrates (3D printed by FDM) utilising friction welding (FW) / friction stir welding (FSW) / friction stir spot welding (FSSW). It was observed that the PA6 with 50% Al fillers (PA6-50% Al) and ABS matrix with 15% Al fillers (ABS-15% Al) produced MFIs of 11.97g/10min and 11.57g/10min, respectively.

scholarly journals Enhancement of mechanical, thermal and water uptake performance of TPU/jute fiber green composites via chemical treatments on fiber surface

e-Polymers ◽  
2020 ◽  
Vol 20 (1) ◽  
pp. 133-143 ◽  
Author(s):  
Tuffaha Fathe Salem ◽  
Seha Tirkes ◽  
Alinda Oyku Akar ◽  
Umit Tayfun
Keyword(s):  
Water Absorption ◽  
Water Uptake ◽  
Mechanical Test ◽  
Fiber Surface ◽  
Melt Flow Index ◽  
Jute Fiber ◽  
Morphological Properties ◽  
Flow Index ◽  
Melt Flow ◽  
Treatment Type

AbstractChopped jute fiber (JF) surfaces were modified using alkaline, silane and eco-grade epoxy resin. Surface characteristics of jute fibers were confirmed by FTIR and EDX analyses. JF filled polyurethane elastomer (TPU) composites were prepared via extrusion process. The effect of surface modifications of JF on mechanical, thermo-mechanical, melt-flow, water uptake and morphological properties of TPU-based eco-composites were investigated by tensile and hardness tests, dynamic mechanical analysis (DMA), melt flow index (MFI) test, water absorption measurements and scanning electron microscopy (SEM) techniques, respectively. Mechanical test results showed that silane and epoxy treated JF additions led to increase in tensile strength, modulus and hardness of TPU. Glass transition temperature (Tg) of TPU rose up to higher values after JF inclusions regardless of treatment type. Si-JF filled TPU exhibited the lowest water absorption among composites. Surface treated JFs displayed homogeneous dispersion into TPU and their surface were covered by TPU according to SEM micro-photographs.

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