Effect of interaction from the reaction of carboxyl/epoxy hyperbranched polyesters on properties of feedstocks for metal injection molding

The purpose of this study is to improve the properties of the feedstocks and shape retention of debinded parts by the reaction between 17-4PH stainless steel powders. Carboxyl-terminated hyperbranched polyester (CTHP) and epoxy-terminated hyperbranched polyester (ETHP) were used to treat the powders, and termed as CTHP-m and ETHP-m with carboxyl and epoxy group, respectively. Comparing with pristine, CTHP-m and ETHP-m, feedstock prepared from equal amount of CTHP-m and ETHP-m (CTHP-m/ETHP-m) possessed more excellent properties. The experimental results showed that the critical solids loading, flexural modulus, density and melt flow index of CTHP-m/ETHP-m feedstock were 63.8 vol.%, 2800 Mpa, 5.06 g/cm3 and 62 g/10min, respectively, which were obviously higher than that of others. Also, the shape retention of CTHP-m/ETHP-m debinded parts was the best of all the samples. The improved properties of CTHP-m/ETHP-m feedstock were attributed to the powder interaction between CTHP-m and ETHP-m formed by the chemical reaction between epoxy and carboxyl group.

Effect of Organogelator Concentration on Gelation Kinetics and Drug Release Behaviour of Paracetamol-Loaded Soybean Oleogels

Organogelators induce 3-D networked structures in apolar solvent molecules via cross-linking of non-covalent self-assembled aggregates below the gelation temperature. The objective of the present investigation was to evaluate the effects of different Span 40 concentrations on gelation kinetics and drug release behaviour of topical soybean oleogels. An inversely proportional relationship was observed between gelation time, melt flow index and concentration of Span 40 in soybean oleogels. Gompertz model was employed on gelation kinetics data to determine organogelator and oil parameters which are assumed to be associated with thermal stability and gel flexibility respectively. Formulation OGS2 (18% W/V Span 40) formed less viscous, thermally stable and presumably more flexible oleogel compared to other formulations. Nearly ideal zero-order release of paracetamol was achieved from OGS*2 following Fickian diffusion. However, slow drug release profiles, higher t50 values were observed with oleogels having 20-24% w/v Span 40 which followed Korsmeyer-Peppas kinetics with non-Fickian diffusion.

A Study Of Welding Of Heterogenous Polycarbonate Substances Utilizing Hybrid Filaments Of Fused Deposition Modeling

Friction-based welding is one of the most cost-effective and dependable methods for joining thermoplastics. However, there has been minimal work that has demonstrated the procedure/methods/equipment for welding two distinct types of thermoplastics. There is, nevertheless, a significant possibility of connecting the various thermoplastic materials by matching their melt flow index (MFI). One way for modifying the MFI is to reinforce it with micro/nano sized fillers. Fused deposition modelling (FDM) is a fast prototyping technology that employs thermoplastic-based filament to print components. The current study focuses on connecting aluminium (Al) metal powder reinforced acrylonitrile butadiene styrene (ABS) and polyamide 6 (PA6) thermoplastic substrates (3D printed by FDM) utilising friction welding (FW) / friction stir welding (FSW) / friction stir spot welding (FSSW). It was observed that the PA6 with 50% Al fillers (PA6-50% Al) and ABS matrix with 15% Al fillers (ABS-15% Al) produced MFIs of 11.97g/10min and 11.57g/10min, respectively.

On comparison of recycled LDPE and LDPE–bakelite composite based 3D printed patch antenna

In the past two decades number of studies have been reported on the use of thermoplastics as a substrate for 3D printed patch antennas. However, no work has been reported on the thermoplastic-thermosetting composite-based substrate for 3D printed patch antennas and their mechanical, morphological, rheological, and radiofrequency (RF) characterization for sensing applications. In this study low-density polyethylene (LDPE) and LDPE-5% bakelite (BAK) composite-based patch antenna (resonating frequency 2.45 GHz) were printed (for secondary recycling) on fused deposition modeling (FDM) setup. The RF characteristics were measured using a vector network analyzer (VNA). Ring resonator test was used for measuring the dielectric properties of substrates (which suggests that the dielectric constant ([Formula: see text]) and loss tangent ([Formula: see text]) for LDPE was 2.282 and 0.0045, whereas for LDPE-5%BAK the calculated [Formula: see text] and [Formula: see text] was 2.0663, 0.0051 respectively). This study highlights that for the LDPE-5%BAK composite there was a marginal increase in the size of the patch antenna; but this resulted in improved transmittance, gain, and return loss for typical sensor applications. As regards to printability of substrate, 5% BAK resulted in a melt flow index (MFI) of 9.96 g/10 min in contrast to 12.208 g/10 min for a neat LDPE sample. The selected LDPE-5%BAK composite resulted in peak strength (PS) and break strength (BS) of 16.08 MPa and 14.47 MPa (at 180 °C screw temperature, 110 rpm, and 11 kg load) while processing with a twin-screw extruder (TSE), which was observed better than the neat LDPE (PS 11.98 MPa, BS 10.79 MPa). The results were supported with porosity (%), surface roughness (Ra) analysis based upon scanning electron microscopy (SEM) and bond strength using attenuated total reflection (ATR) based Fourier transformed infrared (FTIR) analysis.

On PVC-PP composite matrix for 4D applications: Flowability, mechanical, thermal, and morphological characterizations

Thermoplastics such as; polyvinyl chloride (PVC) and polypropylene (PP) have applications in different sectors such as; automobile, aerospace, biomedical, textile etc. due to cost-effectiveness, biodegradability, high mouldability, easy availability and good mechanical properties. The shape memory performances of these thermoplastics are crucial for extending the four-dimensional (4D) printing applications. But hitherto little has been reported on flowability, mechanical, thermal, morphological and shape memory properties of PVC-PP composite. In this study, twin-screw compounding has been employed on PVC and PP thermoplastics (in single and blended form) to prepare feedstock filaments for fused filament fabrication (FFF). The investigations have been made for flowability (melt flow index (MFI), mechanical (tensile strength and elongation), thermal (melting point) morphological, Fourier transform infrared spectroscopy (FTIR) analysis, and shape memory effect on different feedstock filaments (prepared with neat PVC, 75%PVC-25%PP, 50%PVC-50%PP, 25%PVC-75%PP, and neat PP). The results have been supported by fracture analysis of photomicrographs obtained from scanning electron microscopy (SEM). The results of the study suggested that tensile strength was maximum for 50%PVC-50%PP (23.57 MPa) and minimum for neat PP (8.89 MPa). Further percentage shape recovery was observed maximum for neat PVC and minimum for neat PP.

Synergistic effect of glass bead and glass fiber on the crystalline structure, thermal stability, and mechanical, rheological, and morphological properties of polyamide 6 composites

The effect of filler amount and kind on the crystalline structure, thermal stability, and mechanical, rheological, and morphological properties of polyamide 6 (PA6) was studied in this research. Glass bead and glass fiber were chosen as mineral fillers. They were incorporated to PA6 solely or in mixed formulations at different proportions (hybrid composites). Tensile strain, tensile strength, impact strength, flexural strain, flexural strength, melt flow index, crystallite size, and thermal degradation parameters were determined for all composites. The addition of glass bead or glass fiber increased the brittleness of pure PA6. The incorporation of glass fiber to pure PA6 improved flexural, impact, and tensile strengths, and mixing of glass bead with pure PA6 polymer caused deterioration of both (tensile and flexural) strengths, but enhanced impact strength. Among hybrid composites, the highest flexural, tensile, and impact strength values were achieved with 15 wt% glass bead and 15 wt% glass fiber content. The addition of glass bead and/or glass fiber to PA6 polymer caused a decrement in melt flow index value. X-ray diffraction results indicated that pure PA6 polymer had α- and γ-crystalline forms, and the reinforcement of glass bead or glass fiber would induce the crystallization into γ-form. It was also found that the incorporation of glass bead or glass fiber influenced the lamellar thickness, and pure PA6 gave thicker lamellar crystal than that of glass bead/fiber-reinforced PA6 and its hybrid composites. Higher thermal stability with glass bead or glass fiber incorporation was found as compared to pure PA6 polymer.

Silica derived from variety of sources and its functionalized forms as an antiblock additive in polypropylene

Silica derived from variety of sources and its functionalized form has been studied as an antiblock additive in polypropylene (PP). Commonly inorganic antiblock additives are added to PP films to reduce the blocking and facilitate separation of polymeric films. However, such types of additives can cause a reduction of clarity in transparent films. In the present work, comparative analysis of silica obtained from various sources specifically from rice husk ash and its further functionalization/modifications using n-octyltriethoxysilane has been performed. Since silica synthesized via rice husk ash was obtained from waste (rice husk ash), this further solves the problem of ash disposal. The functionalized silica has been characterized using Fourier transform infrared (FTIR) spectroscopy, and thermogravimetric analysis (TGA). The morphological analysis and particle shape and size has been characterized by scanning electron microscopy (SEM). The melt flow index (MFI), yellowness index and other mechanical characterizations including tensile and impact strength was performed for 30–40 µm thick tubular quenched polypropylene (TQPP) films. These films were evaluated to have high transmittance (above 93%), high clarity (above 98%) and very low haze (less than 2%) indicating the high transparency and improved optical properties. The blocking force and optical properties are quite similar for TQPP film containing silica synthesized from rice husk ash and commercial grade silica and hence, proving silica synthesized from rice husk ash to be an effective substitute for commercial silica in TQPP films.

Temperature effects on ageing properties and diffusivity of a HDPE GM in landfill

High-density polyethylene (HDPE) geomembranes (GMs) play a crucial role in preventing the leakage and migration of pollutants. GM service life and ageing properties are the main concerns for the choice of materials. However, it is not clear how the mechanical properties and anti-fouling performance of geomembranes change with ageing time. To solve this problem, a HDPE GM was selected for testing under exposed air condition. The tests included oxidation induction time (OIT), melt flow index (MFI), tensile properties and diffusivity under four temperature conditions for 1½ years. The test results showed that the GM has higher OIT degradation rates. Stage I – depletion of antioxidants occurred at only 10 years for the GM, which was approximately 1/4 that of the GM-GSE. The GM engineering properties index showed the same changes as those of the GM-GSE. However, MI rapidly decreased with the incubation time. The molecular weight degradation of the GM was approximately 57% and far greater than that of GM-GSE after 15 months, but the tensile properties of the two GMs showed little change. The diffusion coefficient Di of GM increases gradually with the increase of temperature in methane and trichloromethane. Under the same conditions, the diffusion coefficient Di of the GM in methane is significantly higher than that in trichloromethane, indicating that the GM has better barrier to trichloromethane.

Effect of particle size, shape, and weight percentage of hydroxyapatite (HA) on rheological behaviour of polycaprolactone/hydroxyapatite (PCL/HA) composites

The aim of this study is to investigate the influence of hydroxyapatite’s (HA) particle size, shape, and variation of HA weight percentage on the rheological behaviour of polycaprolactone/hydroxyapatite (PCL/HA) composite. The composite was produced by melt blending process using a single screw extruder assisted with an ultrasonic wave with varied HA weight content (0 wt.%, 10 wt.%, 20 wt.%, 30 wt.% and 40 wt.%). Two types of HA were used, which are needle shape (HAN) and irregular shape (HAS). The rheological behaviour of the PCL/HA composite was investigated through the melt flow index (MFI) test at a varied temperature of 100, 110, and 120 °C. The result indicated that an increase of HA content decreases the MFI values of the PCL/HA composite. At similar content of HA, PCL/HAN composite has higher activation energy with lower MFI values compared to PCL/HAS composite. In conclusion, this study concluded that the particle size, shape, and weight percentage of HA significantly affect the rheological behaviour of PCL/HA composites.

The effects of ZnO nanoparticle reinforcement on thermostability, mechanical, and optical properties of the biodegradable PBAT film

Among various nanomaterials used for food packaging, zinc oxide (ZnO) nanoparticles are one of the best choices due to their high antimicrobial property. However, for biodegradable materials like poly(butylene adipate-co-terephthalate) (PBAT), biodegradability can be limited by the antibacterial function. Thus, in the present study, reinforced PBAT films with different weight percentages (1, 3, and 5 wt%) of ZnO nanoparticles were prepared by the casting process to investigate the effects of ZnO on the thermostability, mechanical, and antimicrobial properties of the PBAT film. The results showed that the small amount of ZnO (1 wt%) reduced the decomposition temperature of the PBAT film by nearly 50 °C, and the thermal stability was significantly decreased with the increasing ZnO content. Melt flow index comparison showed that the ZnO nanoparticles accelerated the room temperature degradation rate of PBAT films. In addition, due to the degradation effect of ZnO nanoparticles, the mechanical properties such as the total percentage of elongation (at break), the tensile strength, and yield strength decreased with the addition of ZnO nanoparticles. The antibacterial test showed that PBAT + 1 wt% ZnO films could achieve high antibacterial activity (R = 6.8) against Escherichia coli. This study is important for controlling the degradation period of biodegradable materials.