scholarly journals Stator-Rotor Contact Force Estimation of Rotating Machine

Automation ◽  
2021 ◽  
Vol 2 (3) ◽  
pp. 83-97
Author(s):  
Mark Spiller ◽  
Dirk Söffker
Keyword(s):  
Contact Force ◽  
Dry Friction ◽  
Nonlinear Filtering ◽  
Friction Model ◽  
Contact Forces ◽  
Elastic Behavior ◽  
Force Estimation ◽  
Severe Problem ◽  
Suggested Approach ◽  
System States

In turbomachines, dry friction resulting from stator–rotor contacts is a severe problem that may degrade lifetime of the machine or even lead to complete failure. Knowledge about the system states and contact forces is beneficial for system monitoring or to prevent contacts through, e.g., active magnetic bearings. In this paper, a nonlinear model is derived that describes the lateral rotor vibrations in the case of contact and no contact. The elastic behavior of the shaft is modeled based on the finite-element method. The contact is described by a dry friction model. An augmented system description is formulated that allows estimation of rotor displacements and contact forces by means of nonlinear filtering approaches like an extended Kalman filter. A simulation study was conducted that explicitly considered the hazardous backward whirl. The suggested approach shows suitable estimation performance related to both state and contact force estimation.

Contact Force Estimation for an Elastic Beam Using Optimal High-Gain Disturbance Observer

2010 ◽  
Author(s):  
Yan Liu ◽  
Dirk So¨ffker
Keyword(s):  
Contact Force ◽  
Disturbance Observer ◽  
Elastic Beam ◽  
High Gain ◽  
Contact Forces ◽  
Force Estimation ◽  
Input Estimation ◽  
System States ◽  
Unknown Input Estimation ◽  
Noisy Measurements

This contribution presents a contact force estimation approach based on an optimal high-gain disturbance observer for an elastic beam using noisy measurements. The reconstruction of contact forces as an example for unknown input estimation represents a class of typical mechanical engineering problems related to the estimation of unknown effects for disturbance rejection or accommodation or fault diagnosis and isolation. The high-gain disturbance observers applied here is able to estimate estimate unknown external inputs together with system states. But choosing observer gains is a difficult task because of the influence of measurement noise. The important advantage of the proposed approach in comparison with classical high-gain disturbance observer is the self adjustment of the observer gains according to the actual estimation situation. Estimation results based on real measurements from known high-gain disturbance observer and the proposed optimal one are compared. It can be shown that the proposed algorithm allows optimized disturbance observer gains calculation, being able to be situatively adapted.

Robust contact force estimation for robot manipulators in three-dimensional space

2006 ◽  
Vol 220 (9) ◽  
pp. 1317-1327 ◽  
Author(s):  
J Jung ◽  
J Lee ◽  
K Huh
Keyword(s):  
Contact Force ◽  
Robot Manipulator ◽  
Robot Manipulators ◽  
Dimensional Space ◽  
Three Dimensional ◽  
Contact Forces ◽  
Robust Estimator ◽  
Force Sensors ◽  
Force Estimation ◽  
Estimation Algorithms

Information on contact forces in robot manipulators is indispensable for fast and accurate force control. Instead of expensive force sensors, estimation algorithms for contact forces have been widely developed. However, it is not easy to obtain the accurate values due to uncertainties. In this article, a new robust estimator is proposed to estimate three-dimensional contact forces acting on a three-link robot manipulator. The estimator is based on the extended Kalman filter (EKF) structure combined with a Lyapunov-based adaptation law for estimating the contact force. In contrast to the conventional EKF the new estimator is designed such that it is robust to the deterministic uncertainties such as the modelling error and the sensing bias. The performance of the proposed estimator is evaluated through simulations of a robot manipulator and demonstrates robustness in estimating the contact force. The estimation results show that it can be potentially used to replace the expensive force sensors in robot applications.

Reconstruction of the Dynamic Rail-Wheel Contact Forces

2003 ◽  
Author(s):  
Svenja Kirchenkamp ◽  
Dirk So¨ffker
Keyword(s):  
Contact Force ◽  
Normal Force ◽  
Elastic Beam ◽  
Contact Forces ◽  
Force Estimation ◽  
Measurement Device ◽  
Tangential Contact ◽  
Proportional Integral ◽  
First Time ◽  
Displacement Measurements

This contribution introduces a virtual measurement device for the reconstruction of the in practice unmeasureable railwheel contact forces. For this aim the Proportional-Integral (PI)-Observer is used. Then, the concept of a measurement sleeve at the axle bearing is shown. With the displacement measurements resulting from the sleeve using the PI-Observer, an estimation of the tangential contact force and the dynamic normal force is possible. Using the simulation of the rail-wheel contact, the feasibility of the estimation of the contact force behavior is shown. As an outlook for further applications of the PI-Observer in the context of rail-wheel contact force estimation, the reconstruction of contact forces by using acceleration measurements is demonstrated by an example of an elastic beam for the first time.

Nonintrusive Measurement of Contact Forces During Vibration Dominated Impacts

2004 ◽  
Vol 126 (3) ◽  
pp. 489-497 ◽  
Author(s):  
Satwinder Jit Singh ◽  
Anindya Chatterjee
Keyword(s):  
Contact Force ◽  
Tikhonov Regularization ◽  
Strain Gauge ◽  
Initial Conditions ◽  
Contact Point ◽  
Electrical Contact ◽  
Contact Forces ◽  
Force Estimation ◽  
Contact Duration ◽  
Gauge Data

Impact force estimation is done indirectly through, e.g., strain measurements away from the contact point, because inserting a force transducer between the contacting objects changes the force. Most prior contact force measurements involved a single contact interval. Here we study transverse impacts of a slender beam and a clamped-free plate; contact occurs more than once within one impact. Strain gauge data, electrical contact detection, and a dynamic model of the beam are used to estimate the contact force. The problem of force estimation from strain gauge data is ill-posed, and Tikhonov regularization fails initially. A reduced-order model is then developed using symmetry, and better initial conditions are estimated using a Kalman filter. Subsequently, Tikhonov regularization gives excellent force estimates, empirically supported by the contact duration measurements. Two other methods that explicitly use the contact duration measurements are also given. The first uses Tikhonov regularization within each contact interval, followed by Kalman filtering during noncontact to get initial conditions for the next contact. The second uses truncated Fourier sine series in each contact interval and is, computationally, the simplest. All three methods provide consistent force estimates. Our work complements recent work by Inoue and coworkers where the impulse response of the colliding object was measured separately using a Hopkinson bar, and electrical contact was not monitored.

A Kinetic Friction Model for Viscoelastic Contact of Nominally Flat Rough Surfaces

2007 ◽  
Vol 129 (3) ◽  
pp. 684-688 ◽  
Author(s):  
K. Farhang ◽  
A. Lim
Keyword(s):  
Contact Force ◽  
Rough Surfaces ◽  
Tangential Force ◽  
Tangential Velocity ◽  
Surface Profile ◽  
Friction Model ◽  
Contact Forces ◽  
Profile Measurement ◽  
Tangential Contact ◽  
Force Velocity

Approximate closed-form equations are derived for normal and tangential contact forces of rough surfaces in dry friction. Using an extension of the Greenwood and Tripp (1970, Proc, Inst. Mech. Eng., 185, pp. 625–633) model, in which the derivations permit asperity shoulder-to-shoulder contact and viscoelastic asperity behavior, mathematical formulae are derived for normal and tangential components of the contact force that depend not only on the proximity of the two surfaces but also the rate of approach and relative sliding. A statistical approach is forwarded in which dependence of the asperity tangential contact force on relative tangential velocity of two asperities can be cast as corrective factors in the mathematical description of tangential force. In this regard two corrective coefficients are derived: force directionality corrective coefficient and force–velocity directionality corrective coefficient. The results show that for a moderate to high load ranges the contact force can be analytically described to within 20% accuracy of that from a numerical integration of the contact equations, well below the uncertainties due to surface profile measurement.

scholarly journals A study on the vibration dissipation mechanism of the rotating blade with dovetail joint

2021 ◽  
pp. 146134842098533
Author(s):  
Chaofeng Li ◽  
Zengchuang Shen ◽  
Zilin Chen ◽  
Houxin She
Keyword(s):  
Dry Friction ◽  
Vibration Reduction ◽  
Friction Model ◽  
Rotating Speed ◽  
System Parameters ◽  
Tangential Stiffness ◽  
Damping Characteristics ◽  
Rotating Blade ◽  
Spatial Beam ◽  
Dissipation Mechanism

The vibration dissipation mechanism of the rotating blade with a dovetail joint is studied in this paper. Dry friction damping plays an indispensable role in the direction of vibration reduction. The vibration level is reduced by consuming the total energy of the turbine blade with the dry friction device on the blade-root in the paper. The mechanism of the vibration reduction is revealed by the variation of the friction force and the energy dissipation ratio of dry friction. In this paper, the flexible blade with a dovetail interface feature is discretized by using the spatial beam element based on the finite element theory. Then the classical Coulomb-spring friction model is introduced to obtain the dry friction model on the contact interfaces of the tenon-mortise structure. What is more, the effects of the system parameters (such as the rotating speed, the friction coefficient, the installation angle of the tenon) and the excitation level on blade damping characteristics are discussed, respectively. The results show that the variation of the system parameters leads to a significant change of damping characteristics of the blade. The variation of the tangential stiffness and the position of the external excitation will affect the nonlinear characteristics and vibration damping characteristics.

scholarly journals Asymmetric and chaotic responses of dry friction oscillators with different static and kinetic coefficients of friction

Meccanica ◽  
2021 ◽  
Author(s):  
Gábor Csernák ◽  
Gábor Licskó
Keyword(s):  
Dry Friction ◽  
Continuation Method ◽  
Friction Model ◽  
Lugre Friction Model ◽  
Kinetic Coefficients ◽  
Friction Oscillator ◽  
Lugre Friction ◽  
Friction Parameters ◽  
Two Parameter ◽  
Parameter Bifurcation

AbstractThe responses of a simple harmonically excited dry friction oscillator are analysed in the case when the coefficients of static and kinetic coefficients of friction are different. One- and two-parameter bifurcation curves are determined at suitable parameters by continuation method and the largest Lyapunov exponents of the obtained solutions are estimated. It is shown that chaotic solutions can occur in broad parameter domains—even at realistic friction parameters—that are tightly enclosed by well-defined two-parameter bifurcation curves. The performed analysis also reveals that chaotic trajectories are bifurcating from special asymmetric solutions. To check the robustness of the qualitative results, characteristic bifurcation branches of two slightly modified oscillators are also determined: one with a higher harmonic in the excitation, and another one where Coulomb friction is exchanged by a corresponding LuGre friction model. The qualitative agreement of the diagrams supports the validity of the results.

scholarly journals Analysis of the Viscoelastic Sphere Impact against a Viscoelastic Uflyand-Mindlin Plate considering the Extension of Its Middle Surface

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Yury A. Rossikhin ◽  
Marina V. Shitikova ◽  
Phan Thanh Trung
Keyword(s):  
Contact Force ◽  
Middle Surface ◽  
Hertzian Contact ◽  
Mindlin Plate ◽  
Strong Discontinuity ◽  
Time Duration ◽  
Suggested Approach ◽  
Viscoelastic Sphere ◽  
The Impact ◽  
Contact Domain

In the present paper, the problem on impact of a viscoelastic sphere against a viscoelastic plate is considered with due account for the extension of plate’s middle surface and local bearing of sphere and plate’s materials via the Hertz theory. The standard linear solid models with conventional derivatives and with fractional-order derivatives are used as viscoelastic models, respectively, outside and within the contact domain. As a result of impact, transient waves (surfaces of strong discontinuity) are generated in the plate, behind the wave fronts of which up to the boundaries of the contact domain the solution is constructed in terms of one-term ray expansions due to short-time duration of the impact process. The motion of the contact zone occurs under the action of extension forces acting in the plate’s middle surface, transverse force, and the Hertzian contact force. The suggested approach allows one to find the time-dependence of the impactor’s indentation into the target and the Hertzian contact force.

scholarly journals Dynamics of Multibody Systems With Spherical Clearance Joints

2005 ◽  
Author(s):  
P. Flores ◽  
J. Ambro´sio ◽  
J. C. P. Claro ◽  
H. M. Lankarani
Keyword(s):  
Contact Force ◽  
Multibody Systems ◽  
Contact Forces ◽  
Force Model ◽  
Clearance Joints ◽  
Continuous Contact ◽  
Clearance Joint ◽  
Contact Force Model ◽  
Dynamics Of Multibody Systems ◽  
The Impact

This work deals with a methodology to assess the influence of the spherical clearance joints in spatial multibody systems. The methodology is based on the Cartesian coordinates, being the dynamics of the joint elements modeled as impacting bodies and controlled by contact forces. The impacts and contacts are described by a continuous contact force model that accounts for geometric and mechanical characteristics of the contacting surfaces. The contact force is evaluated as function of the elastic pseudo-penetration between the impacting bodies, coupled with a nonlinear viscous-elastic factor representing the energy dissipation during the impact process. A spatial four bar mechanism is used as an illustrative example and some numerical results are presented, being the efficiency of the developed methodology discussed in the process of their presentation. The results obtained show that the inclusion of clearance joints in the modelization of spatial multibody systems significantly influences the prediction of components’ position and drastically increases the peaks in acceleration and reaction moments at the joints. Moreover, the system’s response clearly tends to be nonperiodic when a clearance joint is included in the simulation.

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