scholarly journals Porous Functional Graded Bioceramics with Integrated Interface Textures

Ceramics ◽  
2021 ◽  
Vol 4 (4) ◽  
pp. 681-695
Author(s):  
Jonas Biggemann ◽  
David Köllner ◽  
Swantje Simon ◽  
Paula Heik ◽  
Patrizia Hoffmann ◽  
...  

Porous functional graded ceramics (porous FGCs) offer immense potential to overcome the low mechanical strengths of homogeneously porous bioceramics used as bone grafts. The tailored manipulation of the graded pore structure including the interfaces in these materials is of particular interest to locally control the microstructural and mechanical properties, as well as the biological response of the potential implant. In this work, porous FGCs with integrated interface textures were fabricated by a novel two-step transfer micro-molding technique using alumina and hydroxyapatite feedstocks with varied amounts of spherical pore formers (0–40 Vol%) to generate well-defined porosities. Defect-free interfaces could be realized for various porosity pairings, leading to porous FGCs with continuous and discontinuous transition of porosity. The microstructure of three different periodic interface patterns (planar, 2D-linear waves and 3D-Gaussian hills) was investigated by SEM and µCT and showed a shape accurate replication of the CAD-designed model in the ceramic sample. The Young’s modulus and flexural strength of bi-layered bending bars with 0 and 30 Vol% of pore formers were determined and compared to homogeneous porous alumina and hydroxyapaite containing 0–40 Vol% of pore formers. A significant reduction of the Young’s modulus was observed for the porous FGCs, attributed to damping effects at the interface. Flexural 4-point-testing revealed that the failure did not occur at the interface, but rather in the porous 30 Vol% layer, proving that the interface does not represent a source of weakness in the microstructure.

2006 ◽  
Vol 975 ◽  
Author(s):  
Andrei Stanishevsky ◽  
Shafiul Chowdhury ◽  
Nathaniel Greenstein ◽  
Helene Yockell-Lelievre ◽  
Jari Koskinen

ABSTRACTThe hydroxyapatite (HA) based bioceramic materials are usually prepared at high sintering temperatures to attain suitable mechanical properties. The sintering process usually results in a material which is compositionally and morphologically different from nonstoichiometric nano-crystalline HA phase of hard tissue. At the same time, HA particulates used as precursors in ceramic manufacturing are often very similar to the natural HA nanocrystals. It has been shown that synthetic nanoparticle HA (nanoHA) based materials improve the biological response in vitro and in vivo, but the information on mechanical properties of these materials is scarce.In this work we studied the HA nanoparticle (10 – 80 nm mean size) coatings with 30 – 70% porosity prepared by a dip-coating technique on Ti and TiN substrates. It has been found that the mechanical properties of HA nanoparticle coatings are strongly influenced by the initial size, morphology, and surface treatment of nanoparticles. The nanoindentation Young's modulus and hardness of as–deposited nanoHA coatings were in the range of 2.5 – 6.9 GPa and 80 – 230 MPa, respectively. The coatings were stable after annealing up to at least 600 °C, reaching the Young's modulus up to 23 GPa and hardness up to 540 MPa, as well as in simulated body fluids.


1995 ◽  
Vol 78 (1) ◽  
pp. 266-268 ◽  
Author(s):  
Savitha C. Nanjangud ◽  
Rasto Brezny ◽  
David J. Green

Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 433 ◽  
Author(s):  
Paweł Wiśniewski

Silicon carbide (SiC) is a promising material for the fabrication of ceramic shell molds due to its high mechanical strength, hardness, thermal shock resistance, and thermal conductivity compared with commonly used slurries. This article describes the test results of casting materials, i.e., SiC-based powders and aqueous binders with aluminum oxide nanoparticles, as well as the parameters of slurries used for prime coats and structural layers. Tests were also performed to evaluate the physical and mechanical properties of SiC-based shell molds for the manufacture of aircraft turbine components. Two SiC-based slurries with solid concentrations of 65 and 70 wt.% were prepared, and their viscosity, density, pH, quantity, thickness, and copper plate adhesion (plate weight test) were investigated. Fourteen days were required to prepare and evaluate the slurry parameters. The results showed that SiC-based slurries had a Zahn cup #4 outflow time of 33.1 s to fabricate the first two coats and 14.8 s to fabricate the shell mold structural layers. Three series of SiC-based shell mold samples were prepared: after dewaxing (PW1), after burnout preheating at 700 °C (PW2), and after annealing at 1200 °C (PW3). The bending mechanical strength, Young’s modulus, and Weibull’s modulus of the samples were calculated, and the roughness (Ra and Rq) and microstructures of samples were also analyzed (SEM). Inner defects were evaluated by CMT (µCT). The Ra and Rq values of the prime coat of the SiC-based shell mold did not exceed 5 µm. The fabricated SiC shell molds had bending mechanical strengths from 1.21–2.28 MPa, Young’s modulus of 102.97–207.66 MPa, and a Weibull’s modulus from 5.36–9.94. The shell molds fabricated on the technical scale met the requirements specified for industrial shell molds.


2019 ◽  
Vol 45 (5) ◽  
pp. 5987-5995 ◽  
Author(s):  
Joern Grabenhorst ◽  
Bruno Luchini ◽  
Jens Fruhstorfer ◽  
Claudia Voigt ◽  
Jana Hubálková ◽  
...  

2019 ◽  
Vol 107 (2) ◽  
pp. 207 ◽  
Author(s):  
Jaroslav Čech ◽  
Petr Haušild ◽  
Miroslav Karlík ◽  
Veronika Kadlecová ◽  
Jiří Čapek ◽  
...  

FeAl20Si20 (wt.%) powders prepared by mechanical alloying from different initial feedstock materials (Fe, Al, Si, FeAl27) were investigated in this study. Scanning electron microscopy, X-ray diffraction and nanoindentation techniques were used to analyze microstructure, phase composition and mechanical properties (hardness and Young’s modulus). Finite element model was developed to account for the decrease in measured values of mechanical properties of powder particles with increasing penetration depth caused by surrounding soft resin used for embedding powder particles. Progressive homogenization of the powders’ microstructure and an increase of hardness and Young’s modulus with milling time were observed and the time for complete homogenization was estimated.


1981 ◽  
Vol 6 ◽  
Author(s):  
J.R. Mclaren ◽  
R.W. Davidge ◽  
I. Titchell ◽  
K. Sincock ◽  
A. Bromley

ABSTRACTHeating to temperatures up to 500°C, gives a reduction in Young's modulus and increase in permeability of granitic rocks and it is likely that a major reason is grain boundary cracking. The cracking of grain boundary facets in polycrystalline multiphase materials showing anisotropic thermal expansion behaviour is controlled by several microstructural factors in addition to the intrinsic thermal and elastic properties. Of specific interest are the relative orientations of the two grains meeting at the facet, and the size of the facet; these factors thus introduce two statistical aspects to the problem and these are introduced to give quantitative data on crack density versus temperature. The theory is compared with experimental measurements of Young's modulus and permeability for various rocks as a function of temperature. There is good qualitative agreement, and the additional (mainly microstructural) data required for a quantitative comparison are defined.


2020 ◽  
Vol 12 ◽  
Author(s):  
S.V. Kontomaris ◽  
A. Malamou ◽  
A. Stylianou

Background: The determination of the mechanical properties of biological samples using Atomic Force Microscopy (AFM) at the nanoscale is usually performed using basic models arising from the contact mechanics theory. In particular, the Hertz model is the most frequently used theoretical tool for data processing. However, the Hertz model requires several assumptions such as homogeneous and isotropic samples and indenters with perfectly spherical or conical shapes. As it is widely known, none of these requirements are 100 % fulfilled for the case of indentation experiments at the nanoscale. As a result, significant errors arise in the Young’s modulus calculation. At the same time, an analytical model that could account complexities of soft biomaterials, such as nonlinear behavior, anisotropy, and heterogeneity, may be far-reaching. In addition, this hypothetical model would be ‘too difficult’ to be applied in real clinical activities since it would require very heavy workload and highly specialized personnel. Objective: In this paper a simple solution is provided to the aforementioned dead-end. A new approach is introduced in order to provide a simple and accurate method for the mechanical characterization at the nanoscale. Method: The ratio of the work done by the indenter on the sample of interest to the work done by the indenter on a reference sample is introduced as a new physical quantity that does not require homogeneous, isotropic samples or perfect indenters. Results: The proposed approach, not only provides an accurate solution from a physical perspective but also a simpler solution which does not require activities such as the determination of the cantilever’s spring constant and the dimensions of the AFM tip. Conclusion: The proposed, by this opinion paper, solution aims to provide a significant opportunity to overcome the existing limitations provided by Hertzian mechanics and apply AFM techniques in real clinical activities.


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