External Wetting Efficiency in a Three-Phase Fixed Bed Loaded with Porous and Non-Porous Packings

Films and rivulets are the two basic forms of dynamic liquid in a three-phase fixed bed (trickle bed), which determines the wetting efficiency of the catalyst. This paper is devoted to the conflicting wetting performance observed between non-porous glass beads and porous alumina pellets, and a parallel zone model is applied to resolve the complex liquid flow texture. This shows that in the case of glass beads, the wetting efficiencies of the catalyst along with the liquid flow rate in increasing and decreasing branches are different, especially when the gas flow rate is low. In comparison, there is almost no wetting difference for the alumina pellets with respect to liquid flow rate increasing or decreasing. The dynamic liquid is significantly more uniformly distributed over the cross-section in the Al2O3 bed than in the glass one.

Preparation of Ideally Ordered Anodic Porous Alumina by Prepatterning Process Using a Flexible Mold

Ideally ordered anodic porous alumina with controlled interpore distances was formed by fabricating a resist mask using a flexible mold and subsequent anodization. Prior to forming the resist pattern on the surface of an Al substrate, Al was pre-anodized at 10 V to prepare the fine porous structure, which acts as a resist adhesive layer. After the formation of the resist mask using a flexible mold, an arranged array of cavities with Al exposed at the bottom was formed by the selective dissolution of the oxide layer at resist openings. The subsequent anodization of the sample with the cavity array generated ideally ordered anodic porous alumina because alumina holes were formed at the bottom of cavities during anodization. This process allows the preparation of ideally ordered anodic porous alumina even on a curved Al surface owing to the flexibility of the mold. In addition, this process can also be applied to the preparation of an ideally ordered anodic porous alumina with a large sample area because the Al substrate can be patterned without high pressure. The obtained sample can be used for various applications requiring an ideally ordered hole array structure.

Porous Ceramic Sternal Prosthesis Implantation in a 13-Year-Old Patient Presenting with Metastatic Ewing's Sarcoma

Ewing's sarcoma is the second most frequent primary malignant bone tumor in adolescents and young adults. Locations on the thoracic wall represent up to 20% of primary and secondary locations. We present the case of a 13-year-old patient treated with the use of a radiolucency porous bioceramic prosthesis as a sternal replacement for a wide tumor resection in an oncologic context. Focal radiation therapy was not possible due to the high risk of severe myocardial injuries caused by the sternal location of the tumor. The sternum CERAMIL® (I.CERAM, Limoges, France), in porous alumina (Al2O3) has already been implanted into adults in sternal replacement during its invasion by a tumor or its infectious destruction. There were no complication concerning the surgery. The last follow-up at 2 years postoperatively reveals a satisfactory clinical situation with any functional thoracic complaint and nor any functional respiratory symptoms. The porous alumina sternal prosthesis offers a reliable alternative for sternal replacement indications for children in an oncologic context.

Highly Enhanced Catalytic Stability of Copper by the Synergistic Effect of Porous Hierarchy and Alloying for Selective Hydrogenation Reaction

Supported copper has a great potential for replacing the commercial palladium-based catalysts in the field of selective alkynes/alkadienes hydrogenation due to its excellent alkene selectivity and relatively high activity. However, fatally, it has a low catalytic stability owing to the rapid oligomerization of alkenes on the copper surface. In this study, 2.5 wt% Cu catalysts with various Cu:Zn ratios and supported on hierarchically porous alumina (HA) were designed and synthesized by deposition–precipitation with urea. Macropores (with diameters of 1 μm) and mesopores (with diameters of 3.5 nm) were introduced by the hydrolysis of metal alkoxides. After in situ activation at 350 °C, the catalytic stability of Cu was highly enhanced, with a limited effect on the catalytic activity and alkene selectivity. The time needed for losing 10% butadiene conversion for Cu1Zn3/HA was ~40 h, which is 20 times higher than that found for Cu/HA (~2 h), and 160 times higher than that found for Cu/bulky alumina (0.25 h). It was found that this type of enhancement in catalytic stability was mainly due to the rapid mass transportation in hierarchically porous structure (i.e., four times higher than that in bulky commercial alumina) and the well-dispersed copper active site modified by Zn, with identification by STEM–HAADF coupled with EDX. This study offers a universal way to optimize the catalytic stability of selective hydrogenation reactions.

Porous Functional Graded Bioceramics with Integrated Interface Textures

Porous functional graded ceramics (porous FGCs) offer immense potential to overcome the low mechanical strengths of homogeneously porous bioceramics used as bone grafts. The tailored manipulation of the graded pore structure including the interfaces in these materials is of particular interest to locally control the microstructural and mechanical properties, as well as the biological response of the potential implant. In this work, porous FGCs with integrated interface textures were fabricated by a novel two-step transfer micro-molding technique using alumina and hydroxyapatite feedstocks with varied amounts of spherical pore formers (0–40 Vol%) to generate well-defined porosities. Defect-free interfaces could be realized for various porosity pairings, leading to porous FGCs with continuous and discontinuous transition of porosity. The microstructure of three different periodic interface patterns (planar, 2D-linear waves and 3D-Gaussian hills) was investigated by SEM and µCT and showed a shape accurate replication of the CAD-designed model in the ceramic sample. The Young’s modulus and flexural strength of bi-layered bending bars with 0 and 30 Vol% of pore formers were determined and compared to homogeneous porous alumina and hydroxyapaite containing 0–40 Vol% of pore formers. A significant reduction of the Young’s modulus was observed for the porous FGCs, attributed to damping effects at the interface. Flexural 4-point-testing revealed that the failure did not occur at the interface, but rather in the porous 30 Vol% layer, proving that the interface does not represent a source of weakness in the microstructure.

Pressure-sensitive paint diagnostic to measure species concentration on transpiration-cooled walls

This paper presents the performance of pressure-sensitive paint (PSP) for the direct measurement of species concentration on a porous surface with mass injection. It is used to measure the ability of an injected gas to reduce the mass transfer of freestream species to the surface. A porous alumina sample was sprayed with a PSP luminophore solution. The sample was installed into a flat plate model and exposed to hypersonic cross-flows in the Oxford High-Density Tunnel. Tests were conducted with no coolant injection, air injection, and nitrogen injection at increasing blowing ratios. Oxygen partial pressure maps on the transpiration-cooled surface were obtained for several conditions at unit Reynolds numbers between $$2.58{-}5.0 \times 10^7/ \mathrm{m}$$ 2.58 - 5.0 × 10 7 / m and blowing ratios between $$0.016{-}0.078\%$$ 0.016 - 0.078 % . The oxygen pressure decreases as the unit Reynolds number decreases and the blowing ratio increases. Graphic abstract