scholarly journals Laser Surface Texturing of Alumina/Zirconia Composite Ceramics for Potential Use in Hip Joint Prosthesis

Coatings ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 369 ◽  
Author(s):  
Francesco Baino ◽  
Maria Angeles Montealegre ◽  
Joaquim Minguella-Canela ◽  
Chiara Vitale-Brovarone
Keyword(s):  
Hip Joint ◽  
Surface Texturing ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Laser Surface Texturing ◽  
Joint Prosthesis ◽  
Composite Ceramics ◽  
Acetabular Cup ◽  
Repetition Number ◽  
Number Of Cycles

The use of metal shell to fix an acetabular cup to bone in hip joint prosthesis carries some limitations, including restrictions in prosthetic femur ball diameter and in patient’s range of motion. These drawbacks could be ideally overcome by using a monolithic ceramic acetabular cup, but the fixation of such an implant to host bone still remains a challenge. Since porous surfaces are known to promote more bone tissue interlocking compared to smooth materials, in this work the surfaces of sintered alumina/zirconia composite ceramics were treated by a pulsed laser radiation at 1064 nm with a pulse width in the nanosecond range, in order to impart controlled textural patterns. The influence of laser process parameters (e.g., energy per pulse, repetition rate, scanning speed, repetition number, angle of laser beam, and number of cycles) on the roughness and texture orientation was systematically investigated. The obtained surface topographies were inspected by optical and scanning electron microscopy, and the roughness was assessed by contact profilometry. Surface roughness could be modulated in the range of 3 to 30 µm by varying the processing parameters, among which the number of cycles was shown to play a major role. The laser treatment was also successfully adapted and applied to ceramic acetabular cups with a curved profile, thus demonstrating the feasibility of the proposed approach to process real prosthetic components.

scholarly journals A Simple Model to Predict Machined Depth and Surface Profile for Picosecond Laser Surface Texturing

2018 ◽  
Vol 8 (11) ◽  
pp. 2111 ◽  
Author(s):  
Jieyu Xian ◽  
Xingsheng Wang ◽  
Xiuqing Fu ◽  
Zhengwei Zhang ◽  
Lu Liu ◽  
...  
Keyword(s):  
Mathematical Model ◽  
Surface Texturing ◽  
Surface Profile ◽  
Picosecond Laser ◽  
Scanning Speed ◽  
Laser Surface ◽  
Laser Surface Texturing ◽  
Micro Channels ◽  
Surface Profiles ◽  
Simulation Parameters

A simple mathematical model was developed to predict the machined depth and surface profile in laser surface texturing of micro-channels using a picosecond laser. Fabrication of micro-craters with pulse trains of different numbers was initially performed. Two baseline values from the created micro-craters were used to calculate the estimated simulation parameters. Thereafter, the depths and profiles with various scanning speeds or adjacent intervals were simulated using the developed model and calculated parameters. Corresponding experiments were conducted to validate the developed mathematical model. An excellent agreement was obtained for the predicted and experimental depths and surface profiles. The machined depth decreased with the increase of scanning speed or adjacent interval.

scholarly journals Laser surface texturing of tool steel: textured surfaces quality evaluation

2016 ◽  
Vol 6 (1) ◽  
Author(s):  
Peter Šugár ◽  
Jana Šugárová ◽  
Martin Frnčík
Keyword(s):  
Laser Beam ◽  
Tool Steel ◽  
Surface Texturing ◽  
Scanning Speed ◽  
Laser Surface ◽  
Laser Surface Texturing ◽  
Fibre Laser ◽  
Textured Surfaces ◽  
Machined Surface ◽  
Ytterbium Fibre Laser

Abstract In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.

STAND FOR TRIBOLOGICAL TESTING OF HIP ENDOPROSTHESES

Tribologia ◽  
2016 ◽  
Vol 270 (6) ◽  
pp. 167-177 ◽  
Author(s):  
Tomasz WIŚNIEWSKI ◽  
Adrian MRÓZ ◽  
Janusz MAGDA ◽  
Agnieszka WIELOWIEJSKA-GIERTUGA
Keyword(s):  
Hip Joint ◽  
Friction Pair ◽  
Friction Torque ◽  
Continuous Control ◽  
Acetabular Cup ◽  
Liquid Lubricant ◽  
Tribological System ◽  
New Construction ◽  
Number Of Cycles ◽  
Hip Joint Simulator

The paper presents a new construction of hip-joint simulator. The SBT-01.2 simulator is designed for conducting tribological testing of hip endoprostheses based on ISO 14242-1, which specifies the requirements for the range of motion and load characteristics of the friction pair (femoral head vs. acetabular cup) during one test cycle. The construction of the simulator is based on the anatomical structure of the human hip joint. The prosthesis acetabulum is mounted in the upper part of the mounting head while maintaining the inclination angle relative to the axis of the socket to the direction of the loading force. The head of the prosthesis is mounted on a pin embedded in the bottom, movable base. After placing a special sleeve on the lower base, liquid lubricant is applied on the head-cup tribological system. The employed software enables continuous control, online visualization, and data recording. During testing, parameters such as lubricant temperature, instantaneous loading force, friction torque, and the number of cycles are recorded.

scholarly journals Soft Computing Techniques for Laser-Induced Surface Wettability Control

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2379
Author(s):  
Gennaro Salvatore Ponticelli ◽  
Flaviana Tagliaferri ◽  
Silvio Genna ◽  
Simone Venettacci ◽  
Oliviero Giannini ◽  
...  
Keyword(s):  
Imperfect Information ◽  
Laser Scanning ◽  
Surface Texturing ◽  
Scanning Speed ◽  
Laser Surface ◽  
Laser Surface Texturing ◽  
Laser Source ◽  
Nanosecond Pulsed Laser ◽  
Soft Computing Techniques ◽  
Modelling Assumptions

Making decisions and deducing control actions in manufacturing environments requires considering many uncertainties. The ability of fuzzy logic to incorporate imperfect information into a decision model has made it suitable for the optimization of both productivity and final quality. In laser surface texturing for wettability control, in fact, these aspects are governed by a complex interaction of many process parameters, ranging from those connected with the laser source to those concerning the properties of the processed material. The proposed fuzzy-based decision approach overcomes this difficulty by taking into account both the random error, associated with the process variability, and the systematic error, due to the modelling assumptions, and propagating such sources of uncertainties at the input level to the output one. In this work, the laser surface texturing was carried out with a nanosecond-pulsed laser on the surfaces of AISI 304 samples, changing the laser scanning speed, the hatch distance, the number of repetitions, and the scanning pattern. A significant change of the contact angle in the range 24–121° is observed due to the produced textures. The fuzzy maps highlight the inherent uncertainty due to both the laser texturing process and the developed model.

scholarly journals Effect of cooling in the injection molding process of acetabular cup of hip joint prosthesis

2019 ◽  
Author(s):  
Agung Setyo Darmawan ◽  
Bambang Waluyo Febriantoko ◽  
Pramuko Ilmu Purboputro ◽  
Masyrukan ◽  
Abdul Hamid ◽  
...  
Keyword(s):  
Injection Molding ◽  
Hip Joint ◽  
Injection Molding Process ◽  
Joint Prosthesis ◽  
Acetabular Cup ◽  
Molding Process

scholarly journals Laser marking as environment technology

2017 ◽  
Vol 7 (1) ◽  
pp. 303-316 ◽  
Author(s):  
Lydia Sobotova ◽  
Miroslav Badida
Keyword(s):  
Surface Texturing ◽  
Colour Change ◽  
Scanning Speed ◽  
Pulse Frequency ◽  
Morphological Characterization ◽  
Laser Surface Texturing ◽  
Environment Friendly ◽  
Laser Marking ◽  
Laser Beam Scanning

AbstractThe contribution deals with the laser marking as one of the progressive and environment friendly technologies with utilisation in many branches of industry. Engraving and other types of laser marking of different types of materials are very actual technologies these days. Laser marking decreases the waste creation in comparison with the other classical marking technologies, which use paintings or created chips. In this experimental investigation the laser marking surface texturing of material AL99,7 according to STN 42 4003:1993-08 (STN EN 573) has been conducted. The laser marking machine TruMark 6020 and software TruTops Mark were used. Laser surface texturing after laser marking has been realised under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of engraving or annealing surfaces has been performed using scanning electron microscopy (SEM) technique. The evaluation of roughness of engraved surfaces has been realized according to STN EN ISO 4287 by using Surftest SJ 301. The aim of the contribution was to show how different laser parameters affect the surface texture and colour change of metallic materials while creating minimal waste.

scholarly journals Performance and Accuracy of the Shifted Laser Surface Texturing Method

Micromachines ◽  
2020 ◽  
Vol 11 (5) ◽  
pp. 520
Author(s):  
Jiří Martan ◽  
Denys Moskal ◽  
Ladislav Smeták ◽  
Milan Honner
Keyword(s):  
Depth Profile ◽  
Processing Speed ◽  
Temperature Increase ◽  
Surface Texturing ◽  
Scanning Speed ◽  
Laser Surface ◽  
Laser Surface Texturing ◽  
Profile Measurement ◽  
Heat Accumulation ◽  
Usage Efficiency

A shifted laser surface texturing method (sLST) was developed for the improvement of the production speed of functional surface textures to enable their industrial applicability. This paper compares the shifted method to classic methods using a practical texturing example, with a focus on delivering the highest processing speed. The accuracy of the texture is assessed by size and circularity measurements with the use of LabIR paint and by a depth profile measurement using a contact surface profiler. The heat accumulation temperature increase and laser usage efficiency were also calculated. The classic methods (path filling and hatch) performed well (deviation ≤ 5%) up to a certain scanning speed (0.15 and 0.7 m/s). For the shifted method, no scanning speed limit was identified within the maximum of the system (8 m/s). The depth profile shapes showed similar deviations (6% to 10%) for all methods. The shifted method in its burst variant achieved the highest processing speed (11 times faster, 146 mm2/min). The shifted method in its path filling variant achieved the highest processing efficiency per needed laser power (64 mm2/(min·W)), lowest heat accumulation temperature increase (3 K) and highest laser usage efficiency (99%). The advantages of the combination of the shifted method with GHz burst machining and the multispot approach were described.

scholarly journals Fast laser surface texturing of spherical samples to improve the frictional performance of elasto-hydrodynamic lubricated contacts

Friction ◽  
2021 ◽  
Author(s):  
G. Boidi ◽  
P. G. Grützmacher ◽  
A. Kadiric ◽  
F. J. Profito ◽  
I. F. Machado ◽  
...  
Keyword(s):  
Surface Texturing ◽  
Hydrodynamic Pressure ◽  
Friction Reduction ◽  
Laser Surface Texturing ◽  
Textured Surfaces ◽  
Engineering Applications ◽  
Lubricated Contacts ◽  
Fluid Uptake ◽  
Direct Laser ◽  
Frictional Performance

AbstractTextured surfaces offer the potential to promote friction and wear reduction by increasing the hydrodynamic pressure, fluid uptake, or acting as oil or debris reservoirs. However, texturing techniques often require additional manufacturing steps and costs, thus frequently being not economically feasible for real engineering applications. This experimental study aims at applying a fast laser texturing technique on curved surfaces for obtaining superior tribological performances. A femtosecond pulsed laser (Ti:Sapphire) and direct laser interference patterning (with a solid-state Nd:YAG laser) were used for manufacturing dimple and groove patterns on curved steel surfaces (ball samples). Tribological tests were carried out under elasto-hydrodynamic lubricated contact conditions varying slide-roll ratio using a ball-on-disk configuration. Furthermore, a specific interferometry technique for rough surfaces was used to measure the film thickness of smooth and textured surfaces. Smooth steel samples were used to obtain data for the reference surface. The results showed that dimples promoted friction reduction (up to 20%) compared to the reference smooth specimens, whereas grooves generally caused less beneficial or detrimental effects. In addition, dimples promoted the formation of full film lubrication conditions at lower speeds. This study demonstrates how fast texturing techniques could potentially be used for improving the tribological performance of bearings as well as other mechanical components utilised in several engineering applications.

scholarly journals Does laser surface texturing really have a negative impact on the fatigue lifetime of mechanical components?

Friction ◽  
2021 ◽  
Author(s):  
Chia-Jui Hsu ◽  
Andreas Stratmann ◽  
Simon Medina ◽  
Georg Jacobs ◽  
Frank Mücklich ◽  
...  
Keyword(s):  
Boundary Lubrication ◽  
Surface Texturing ◽  
Contact Stresses ◽  
Laser Surface ◽  
Laser Surface Texturing ◽  
Wear Loss ◽  
Textured Surface ◽  
Periodic Patterns ◽  
Rolling Bearings ◽  
Fatigue Lifetime

AbstractLaser surface texturing (LST) has been proven to improve the tribological performance of machine elements. The micro-scale patterns manufactured by LST may act as lubricant reservoirs, thus supplying oil when encountering insufficient lubrication. However, not many studies have investigated the use of LST in the boundary lubrication regime, likely due to concerns of higher contact stresses that can occur with the increasing surface roughness. This study aims to examine the influence of LST on the fatigue lifetime of thrust rolling bearings under boundary lubrication. A series of periodic patterns were produced on the thrust rolling bearings, using two geometrically different designs, namely cross and dimple patterns. Base oil ISO VG 100 mixed with 0.05 wt% P of zinc dialkyldithiophosphate (ZDDP) was supplied. The bearings with cross patterns reduce the wear loss by two orders of magnitude. The patterns not only retain lubricant in the textured pockets but also enhance the formation of an anti-wear tribofilm. The tribofilm generation may be improved by the higher contact stresses that occur when using the textured surface. Therefore, in contrast to the negative concerns, the ball bearings with cross patterns were instead found to increase the fatigue life by a factor of three.

scholarly journals Machine learning for multi-dimensional optimisation and predictive visualisation of laser machining

2021 ◽  
Author(s):  
Michael D. T. McDonnell ◽  
Daniel Arnaldo ◽  
Etienne Pelletier ◽  
James A. Grant-Jacob ◽  
Matthew Praeger ◽  
...  
Keyword(s):  
Short Pulse ◽  
Surface Texturing ◽  
Laser Surface Texturing ◽  
Laser Machining ◽  
Laser Materials ◽  
Parameter Optimisation ◽  
Short Pulse Laser ◽  
Alternative Approach ◽  
Highly Nonlinear ◽  
Wide Range

AbstractInteractions between light and matter during short-pulse laser materials processing are highly nonlinear, and hence acutely sensitive to laser parameters such as the pulse energy, repetition rate, and number of pulses used. Due to this complexity, simulation approaches based on calculation of the underlying physical principles can often only provide a qualitative understanding of the inter-relationships between these parameters. An alternative approach such as parameter optimisation, often requires a systematic and hence time-consuming experimental exploration over the available parameter space. Here, we apply neural networks for parameter optimisation and for predictive visualisation of expected outcomes in laser surface texturing with blind vias for tribology control applications. Critically, this method greatly reduces the amount of experimental laser machining data that is needed and associated development time, without negatively impacting accuracy or performance. The techniques presented here could be applied in a wide range of fields and have the potential to significantly reduce the time, and the costs associated with laser process optimisation.

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