scholarly journals Turbulent Flame Geometry Measurements in a Mass-Production Gasoline Direct Injection Engine

Energies ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 189
Author(s):  
Manfredi Villani ◽  
Phillip Aquino

Direct optical access to the combustion chamber of a gasoline direct injection (GDI) engine provides extremely valuable information about the combustion process. Experimental measurements of the geometric characteristics of the turbulent flame—such as the flame radius, flame center, flame edges and flame brush thickness—are of fundamental interest in support of the development and validation of any combustion model. To determine the macroscopic properties of sprays and flames, visualization and digital image processing techniques are typically used in controlled experimental setups like single-cylinder optical engines or closed vessels, while optical measurements on mass-production engines are more uncommon. In this paper the optical experimental setup (consisting of a high-speed camera, a laser light source and a data acquisition system) used to characterize the planar turbulent flame propagation in the cylinder of a 3.5 L GDI V6 mass-production engine, is described. The image acquisition process and the image processing that is necessary to evaluate the geometric characteristics of the propagating flame front, which are usually omitted in the referenced literature, are reported in detail to provide a useful guideline to other researchers. The results show that the step-by-step algorithm and the calculation formulae proposed allow to retrieve clear visualizations of the propagating flame front and measurements of its geometrical properties.

2021 ◽  
Author(s):  
Brady M. Wilmer ◽  
William F. Northrop

Abstract In this work, a stochastic reactor model (SRM) is presented that bridges the gap between multi-dimensional computational fluid dynamics (CFD) models and zero-dimensional models for simulating spark-ignited internal combustion engines. The quasi-dimensional approach calculates spatial temperature and composition of stochastic “particles” in the combustion chamber without defining their spatial position, thus allowing for mixture stratification while keeping computational costs low. The SRM simulates flame propagation using a three-zone combustion model consisting of burned gas, flame front, and unburned gas. This “flame brush” approach assumes a hemispherical flame front that propagates through the cylinder based on estimated turbulent flame speed. Cycle-averaged turbulence intensity (u’) is used in the model, calibrated using experimental data. Through the use of a kinetic mechanism, the model predicts key emissions such as CO, CO2, NO, NO2, and HC from both port fuel injection (PFI) and gasoline direct injection (GDI) engines, the latter through the implementation of a simplified spray model. Experimental data from three engines, two GDI and one PFI, were used to validate the model and calibrate cycle-averaged u’. Across all engines, the model was able to produce pressure curves that matched the experimental data. In terms of emissions, the simplified chemical kinetics mechanism matched trends of the experimental data, with the PFI results having higher accuracy. Pressure, burned fraction, and engine-out emissions predictions show that the SRM can reliably match experimental results in certain operating ranges, thus providing a viable alternative to complex CFD and single zone models.


Author(s):  
M. Yılmaz ◽  
M. Zafer Gul ◽  
Y. Yukselenturk ◽  
B. Akay ◽  
H. Koten

It is estimated by the experts in the automotive industry that diesel engines on the transport market should increase within the years to come due to their high thermal efficiency coupled with low carbon dioxide (CO2) emissions, provided their nitrogen oxides (NOx) and particulate emissions are reduced. At present, adequate after-treatments, NOx and particulates matter (PM) traps are developed and industrialized with still concerns about fuel economy, robustness, sensitivity to fuel sulfur and cost because of their complex and sophisticated control strategy. New combustion processes focused on clean diesel combustion are investigated for their potential to achieve near zero particulate and NOx emissions. Their main drawbacks are increased level of unburned hydrocarbons (HC) and carbon monoxide (CO) emissions, combustion control at high load and limited operating range and power output. In this work, cold flow simulations for a single cylinder of a nine-liter (6 cylinder × 1.5 lt.) diesel engine have been performed to find out flow development and turbulence generation in the piston-cylinder assembly. In this study, the goal is to understand the flow field and the combustion process in order to be able to suggest some improvements on the in-cylinder design of an engine. Therefore combustion simulations of the engine have been performed to find out flow development and emission generation in the cylinder. Moreover, the interaction of air motion with high-pressure fuel spray injected directly into the cylinder has also been carried out. A Lagrangian multiphase model has been applied to the in-cylinder spray-air motion interaction in a heavy-duty CI engine under direct injection conditions. A comprehensive model for atomization of liquid sprays under high injection pressures has been employed. The combustion is modeled via a new combustion model ECFM-3Z (Extended Coherent Flame Model) developed at IFP. Finally, a calculation on an engine configuration with compression, spray injection and combustion in a direct injection Diesel engine is presented. Further investigation has also been performed in-cylinder design parameters in a DI diesel engine that result in low emissions by effect of high turbulence level. The results are widely in agreement qualitatively with the previous experimental and computational studies in the literature.


2017 ◽  
Vol 170 (3) ◽  
pp. 121-125
Author(s):  
Marek BRZEŻAŃSKI ◽  
Tadeusz PAPUGA ◽  
Łukasz RODAK

The article considers the analysis of combustion process of hydrogen-air mixture of variable composition. Direct injection of hydrogen into the isochoric combustion chamber was applied and the mixture formation took place during the combustion process. The influence of the dose distribution of the fuel supplied before and after ignition on the formation of the flame front and the course of the pressure in the isochoric combustion chamber was discussed. The filming process and registration of pressure in the isochoric chamber during research of combustion process was applied.


2000 ◽  
Vol 1 (2) ◽  
pp. 147-161 ◽  
Author(s):  
J Reissing ◽  
H Peters ◽  
J. M. Kech ◽  
U Spicher

Gasoline direct injection (GDI) spark ignition engine technology is advancing at a rapid rate. The development and optimization of GDI engines requires new experimental methods and numerical models to analyse the in-cylinder processes. Therefore the objective of this paper is to present numerical and experimental methods to analyse the combustion process in GDI engines. The numerical investigation of a four-stroke three-valve GDI engine was performed with the code KIVA-3V [1]. For the calculation of the turbulent combustion a model for partially premixed combustion, developed and implemented by Kech [4], was used. The results of the numerical investigation are compared to experimental results, obtained using an optical fibre technique in combination with spectroscopic temperature measurements under different engine conditions. This comparison shows good agreement in temporal progression of pressure. Both the numerical simulation and the experimental investigation predicted comparable combustion phenomena.


Author(s):  
Sayop Kim ◽  
Riccardo Scarcelli ◽  
Yunchao Wu ◽  
Johannes Rohwer ◽  
Ashish Shah ◽  
...  

Abstract Lean and dilute gasoline compression ignition (GCI) operation in spark ignition (SI) engines are an attractive strategy to attain high fuel efficiency and low NOx levels. However, this combustion mode is often limited to low-load engine conditions due to the challenges associated with autoignition controllability. In order to overcome this constrain, multi-mode (MM) operating strategies, consisting of advanced compression ignition (ACI) at low load and conventional SI at high load, have been proposed. In this 3-D CFD study the concept of multi-mode combustion using two RON98 gasoline fuel blends (Co-Optima Alkylate and E30) in a gasoline direct injection (GDI) engine were explored. To this end, a new reduced mechanism for simulating the kinetics of E30 fuel blend is introduced in this study. To cover the varying engine load demands for multi-mode engines, primary combustion dynamics observed in ACI and SI combustion modes was characterized and validated against experimental measurements. In order to implement part-load conditions, a strategy of mode-transition between SI and ACI combustion (i.e., mixed-mode combustion) was then explored numerically by creating a virtual test condition. The results obtained from the mixed-mode simulations highlight an important feature that deflagrative flame propagation regime coexists with ignition-assisted end-gas autoignition. This study also identifies a role of turbulent flow property adjacent to premixed flame front in characterizing the mixed-mode combustion. The employed hybrid combustion model was verified to perform simulations aiming at suitable range of multi-mode engine operations.


2019 ◽  
Vol 9 (19) ◽  
pp. 4133 ◽  
Author(s):  
Wang ◽  
Zhang ◽  
Wang ◽  
Han ◽  
Chen

Engine knock has become the prime barrier to significantly improve power density and efficiency of the engines. To further look into the essence of the abnormal combustion, this work studies the working processes of normal combustion and knock combustion under practical engine operating conditions using a three-dimensional computation fluid dynamics (CFD) fluid software CONVERGE (Version 2.3.0, Convergent Science, Inc., Madison, USA). The results show that the tumble in the cylinder is gradually formed with the increase of the valve lift, enhances in the compression stroke and finally is broken due to the extrusion of the piston. The fuel droplets gradually evaporate and move to the intake side under the turbulent and high temperature in the cylinder. During the normal combustion process, the flame propagates faster on the intake side and it facilitates mixture in cylinder combustion. During the knock combustion simulation, the hotspots near the exhaust valve are observed, and the propagating detonation wave caused by multiple hotspots auto-ignition indicates significant effects on knock intensity of in-cylinder pressure.


2012 ◽  
Vol 2012 (0) ◽  
pp. _J054013-1-_J054013-5
Author(s):  
Akihiro HAYAKAWA ◽  
Toshihiko KUBO ◽  
Yukito MIKI ◽  
Yukihide NAGANO ◽  
Toshiaki KITAGAWA

Author(s):  
Daniel Probst ◽  
Sameera Wijeyakulasuriya ◽  
Pinaki Pal ◽  
Christopher Kolodziej ◽  
Eric Pomraning

Abstract Knock is a major design challenge for spark-ignited engines. Knock constrains high load operation and limits efficiency gains that can be achieved by implementing higher compression ratios. The propensity to knock depends on the interaction among fuel properties, engine geometry, and operating conditions. Moreover, cycle-to-cycle variability (CCV) in knock intensity is commonly encountered under abnormal combustion conditions. In this situation, knock needs to be assessed with multiple engine cycles. Therefore, when using computational fluid dynamics (CFD) to predict knock behavior, multi-cycle simulations must be performed. The wall clock time for simulating multiple consecutive engine cycles is prohibitive, especially for a statistically valid sample size (i.e. 30–100 cycles). In this work, 3-d CFD simulations were used to model knocking phenomena in the cooperative fuel research (CFR) engine. Unsteady Reynolds-Averaged Navier Stokes (uRANS) simulations were performed with a hybrid combustion modeling approach using the G-equation method to track the turbulent flame front and finite-rate chemistry model to predict end-gas autoignition. To circumvent the high cost of running simulations with a large number of consecutive engine cycles, a concurrent perturbation method (CPM) was evaluated to predict knock CCV. The CPM was based on previous work by the authors, in which concurrent engine cycles were used to predict engine CCV in a non-knocking gasoline direct injection (GDI) engine. Concurrent cycles were initialized by perturbing a saved flow field with a random isotropic velocity field. By initializing each cycle with a perturbation sufficiently early in the cycle, each case yields a distinct and valid prediction of combustion due to the chaotic nature of the system. Three operating points were simulated, with different spark timings corresponding to heavy knock, light knock, and no knock. For all the operating points, other conditions were based on the standard research octane number (RON) test specification for iso-octane. The spark timing of the heavy knock case was the same as that of the RON test. The in-cylinder pressure fluctuations were isolated using a frequency filtering method. A bandpass filter was applied to eliminate high and low frequencies. The knocking pressures were calculated consistently between the experimental and simulation data, including the sampling frequency of the data. The simulation data was sampled to match the sampling rate of the experimental data. The knock intensities were compared for the concurrently obtained cycles, the consecutively obtained cycles, and experimental cycles. Knock predictions from the concurrent and consecutive simulations compared well to each other and with experiments, thereby demonstrating the validity of the CPM approach.


2021 ◽  
pp. 1-26
Author(s):  
Sayop Kim ◽  
Riccardo Scarcelli ◽  
Yunchao Wu ◽  
Johannes Rohwer ◽  
Ashish Shah ◽  
...  

Abstract Lean and dilute gasoline compression ignition (GCI) operation in spark ignition (SI) engines are an attractive strategy to attain high fuel efficiency and low NOx levels. However, this combustion mode is often limited to low-load engine conditions due to challenges associated with autoignition controllability. In order to overcome this constrain, multi-mode (MM) operating strategies, consisting of advanced compression ignition (ACI) at low load and conventional SI at high load, have been proposed. In this 3-D CFD study the concept of multi-mode combustion using two RON98 gasoline fuel blends (Co-Optima Alkylate and E30) in a gasoline direct injection (GDI) engine were explored. To this end, a new reduced mechanism for simulating the kinetics of E30 fuel blend is introduced in this study. To cover the varying engine load demands for multi-mode engines, primary combustion dynamics observed in ACI and SI combustion modes was characterized and validated against experimental measurements. In order to implement part-load conditions, a strategy of mode-transition between SI and ACI combustion (i.e., mixed-mode combustion) was then explored numerically by creating a virtual test condition. The results obtained from the mixed-mode simulations highlight an important feature that deflagrative flame propagation regime coexists with ignition-assisted end-gas autoignition. This study also identifies a role of turbulent flow property adjacent to premixed flame front in characterizing the mixed-mode combustion. The employed hybrid combustion model was verified to perform simulations aiming at suitable range of multi-mode engine operations.


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