scholarly journals Optimizing Simulation and Analysis of Automated Top-Coal Drawing Technique in Extra-Thick Coal Seams

Energies ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 232 ◽  
Author(s):  
Qunlei Zhang ◽  
Ruifu Yuan ◽  
Shen Wang ◽  
Dongyin Li ◽  
Huamin Li ◽  
...  

A particle element approach based on continuum-discontinuum element method (CDEM) is applied to optimize the automated top-coal drawing techniques in extra-thick coal seams. Numerical models with 100 drawing openings are created according to the field engineering geological conditions of Tongxin coal mine in China. An automated coal drawing control approach in numerical modelling based on time criterion is proposed. The rock mixed rate, top-coal recovery rate and the variance of the drawn top coal amount are counted and set as the statistical indicators to evaluate the top-coal drawing techniques. The traditional top-coal drawing criterion, “rocks appear, close the opening”, leads to low recovery of top coal and waste of coal resources in extra-thick coal seams, significantly weakening the transport stability and efficiency of the scraper conveyer. A three-round unequal time top-coal drawing technique is proposed for automated top-coal drawing. Three drawing openings, corresponding to the three top-coal drawing rounds respectively, are working at the same time; in each round, the top-coal drawing sequence is from the first drawing opening at one end of the working face to last drawing opening at another end; the drawing time of each round is not equal and increases with the round number. The numerical inversion approach of iteration steps can be used for real top-coal drawing time estimation and automated drawing process design to achieve a better top coal drawing effect, while the exact time for each drawing round still needs to be corrected by engineering practice.

2020 ◽  
Vol 12 (3) ◽  
pp. 1197 ◽  
Author(s):  
Zhijun Tian ◽  
Zizheng Zhang ◽  
Min Deng ◽  
Shuai Yan ◽  
Jianbiao Bai

Gob-side entry retained technology is of great significance to develop coal mining industry sustainably, which can improve the coal recovery rate by mining without the coal pillar. However, scholars and researchers pay little attention to the gob-side entry retained with soft roof, floor, and seam in thin coal seams. In this study, the difficulties and key points of surrounding rock control for gob-side entry retained with soft roof, floor, and seam in thin coal seams were firstly proposed. Secondly, the mechanical model of the interaction between the roadside backfill body and the roof for gob-side entry retained with soft roof, floor, and seam in thin coal seams was established, and the relevant parameters were designed. Finally, the above results were verified by the engineering practice of gob-side entry retained technology and the monitoring of mine pressure on the 1103 working face of the Heilong Coal Mine. Moreover, the effect factors of surrounding rock stability for gob-side entry retained with soft roof, floor, and seam in thin coal seams were discussed using the discrete element method. The results could provide guidance for gob-side entry retained with soft roof, floor, and seam in thin coal seams under similar geological conditions.


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Zhaopeng Wu ◽  
Junhui Wang ◽  
Zhijun Wan ◽  
Jingyi Cheng ◽  
Luchang Xiong ◽  
...  

The top coal weakening process is an effective mean to increase the coal output, reduce the coal resource waste, and promote the sustainable development in a mine. The conventional blast weakening process and water injection weakening process are more widely applied in fully mechanized caving mining of hard thick coal seams, but under some special complex geological conditions, no desirable performance has been achieved in top coal weakening by one weakening process alone after substantial investment in capital and equipment. In the context of highly tough top coal with partings at working face 110501 for fully mechanized top coal caving mining in Yushutian Coal Mine, effects of parting band and high toughness on top coal breaking were studied in terms of mechanism and extent, a multifunctional compound drilling field integrating blast weakening, water injection weakening, and gas extraction was purposefully designed, and a cyclic top coal weakening process for highly tough coal seams with partings was proposed. Engineering practice and performance testing show that degree of fragmentation and mobility of top coal was improved, mean top coal recovery ratio at the working face increased by about 35%, coal resource waste decreased, and potential risks of gas explosion and mine fire were eliminated, which provides reference for top coal weakening process under similarly complex engineering conditions.


2021 ◽  
Vol 2083 (3) ◽  
pp. 032071
Author(s):  
Bian Zhuang

Abstract Mining coal seams near faults are prone to various mine disasters, and different mining sequences have different effects on coal seam disasters. Under this background, the numerical models of normal fault hanging wall, normal faultfoot wall, reverse fault hanging wall and reverse fault footwall under the same geological conditions are established. It is found that the stress concentration of coal pillar is the largest in the mining process of hanging wall of normal fault and footwall of reverse fault, and the possibility of inducing coal pillar rockburst is the largest. Affected by the fault, the coal pillar abutment stress between the working face and the fault shows an upward trend. When mining the coal seam near the fault, various methods such as hydraulic fracturing should be adopted to reduce the coal pillar abutment stress and reduce the risk of mine disasters.


2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Junwen Zhang ◽  
Yulin Li

There are series of problems faced by most of the coal mines in China, ranging from low-coal recovery rate and strained replacement of working faces to gas accumulation in the upper corner of coalfaces. Based on the gob-side entry retaining at the No. 18205 working face in a coal mine in Shanxi Province, theoretical analysis, numerical simulation, and engineering practice were comprehensively used to study the mechanical characteristics of the influence of the width of the filling body beside the roadway and the stability of surrounding rock in a high-gas-risk mine. The rational width of the filling body beside the roadway was determined, and a concrete roadway-side support with a headed reinforcement-integrated strengthening technique was proposed, which have been applied in engineering practice. The stability of the filling body beside the roadway is mainly influenced by the movement of the overlying rock strata, and the stability of the surrounding rock can be improved effectively by rationally determining the width of the filling body beside the roadway. When the width of the roadway-side filling body is 2.5 m, the surrounding rock convergence of the gob-side entry retaining is relatively small at only 5% of the convergence ratio. It has been shown that the figure for roof separation is relatively low, and strata behaviors are relatively alleviated and gas density do not exceed the limit, which are the best results of gob-side entry retaining. The results of this research can provide theoretical guidance for excavation of coal mines with similar geological conditions and have some referential significance to safety and efficient production in coal mines.


2021 ◽  
Author(s):  
Jindong Cao ◽  
Xiaojie Yang ◽  
Ruifeng Huang ◽  
Qiang Fu ◽  
Yubing Gao

Abstract The high stress of the surrounding rock of Hexi Coal Mine easily leads to severe deformation of the retracement channel and the appearance of the mine pressure during the retreat severely affects the stability of the roadway. In order to solve the above problems, a roadway surrounding rock control technology is proposed and tested. The bidirectional energy-concentrated tensile blasting technology is used to perform directional cutting to cut off the stress propagation path. Firstly, the deformation mechanism of the roof is analyzed by establishing the deformation mechanical model of the roof of the retracement channel. Then, according to the geological conditions of working face 3314 and theoretical calculation, the key parameters of roof cutting and pressure releasing of retracement channel are determined, and through the numerical analysis of its cutting effect, the length of cutting seam is 11.5m, and the cutting angle is 10°. Finally, a field test is carried out on the retracement channel of 3314 working face to verify the effect of roof cutting. The results show that the deformation of the retracement channel and the main roadway is very small. In the process of connecting the working face and the retracement channel, the maximum roof to floor convergence is 141mm, and the two sides convergence is 79mm. After the hydraulic support was retracted, the maximum roof to floor convergence of the surrounding rock is 37 mm, and the two sides convergence is 33mm. The roof cutting and pressure releasing of the retracement channel ensures the safe evacuation of the equipment and the stability of the main roadway. The cutting effect is obvious for the release of pressure, which is of great significance to engineering practice.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Junchao Shen ◽  
Ying Zhang

With the characteristic of less roadway excavation and high resource recovery, gob-side entry retaining (GER) technology is a safe and efficient green mining technology. Many experts and scholars have done extensive research on its principle and application. However, GERs are rarely used in thick soft coal seams. In this paper, based on the geological conditions of a coal mine in China, we propose a novelty approach of GER in thick three-soft coal seam (it means a single seam with a soft roof and a soft floor). The engineering scheme includes roadway expansion, large section roadway support, cutting roof to relieve pressure, and road-inside backfill body construction. The established mechanical and numerical calculation models effectively guide the engineering practice. Field observations showed that all the processes met the requirements of field production. The research results could provide theoretical guidance for the application of GER under similar geological conditions.


2021 ◽  
Author(s):  
Lin Feng ◽  
Yajun Sun ◽  
Chenghang Zhang ◽  
Zhimin Xu ◽  
Zewen Yuan ◽  
...  

Abstract Yili No.1 Mine locates opposite Tianshan Mountain in Yili Prefecture, Xinjiang. The main coal seams are No.3 and No.5 coal seams. The alluvial strata cover the surface of the minefield in the piedmont of the Tianshan Mountains. Snowmelt in the Tianshan Mountains is an essential source of replenishment for surface water and alluvial strata in the basin. Due to the particular diagenetic environment and geological conditions, coal mining is mainly affected by weakly cemented sandstone aquifers on the roof and floor. To solve the water hazard problems of the No.3 coal roof and the No.5 coal floor faced by the mine, we take the 1520w first mining face of Yili No.1 Mine as the research object. And through drilling and on-site water release tests, the threat of water inrush from the working face of the study area and the treatment plan are analyzed. The results show that the Quaternary aquifer in the study area is thin in thickness and fast in velocity. Therefore, it mainly flows through the site in the form of “slope transit flow”, which has little impact on the roof water filling of the No.3 coal seams. In addition, the floor water discharge test proved that the sandstone aquifer of the No.5 coal seam floor has the characteristics of dredging. To eliminate the threat of water inrush during the next mining step in the mine, we proposed arranging an “L”-shaped drainage project in the first working face. And the dredging effect was pronounced and can ensure the safety of mining. At the same time, it has essential reference significance for the mining work of other similar mines in the western region.


2020 ◽  
Vol 13 (2) ◽  
pp. 99-108
Author(s):  
Yanxiang Wang ◽  
Daolong Yang ◽  
Bangsheng Xing ◽  
Tingting Zhao ◽  
Zhiyi Sun ◽  
...  

Background:: China's thin and extremely thin coal seam resources are widely distributed and rich in reserves. These coal seams account for 20% of the recoverable reserves, with 9.83 billion tons of industrial reserves and 6.15 billion tons of recoverable reserves. Objective: Due to the complex geological conditions of the thin coal seam, the plow mining method cannot be effectively popularized, and the drum mining method is difficult to be popularized and applied in small and medium-sized coal mines, so it is necessary to find other more advantageous alternative mining methods. Methods: The equipment integrates mining operations, conveying operations, and supporting operations, and is suitable for mining short and extremely thin coal seam with a height of 0.35m-0.8m and width of 2m-20m. It has the advantages of the low body of the shearer, no additional support on the working face, and small underground space. The mining efficiency of thin coal seam and very thin coal seam can be improved and the mining cost can be reduced. Results: Thin coal seam shear mining combines mining, conveying, and supporting processes together and has the advantages of a low fuselage, no extra support required for the working face, and feasibility in a small underground space. Conclusion: The summarized mining method can improve the mining efficiency of thin and extremely thin coal seams, reduce mining costs, and incorporate green mining practices, which take both mining economy and safety into account.


Author(s):  
Xingkai Wang ◽  
Wenbing Xie ◽  
Shengguo Jing ◽  
Jianbiao Bai ◽  
Zhili Su

Serious damage caused by floor heave in the coal given chamber of a vertical coal bunker is one of the challenges faced in underground coal mines. Engineering practice shows that it is more difficult to maintain the coal given chamber (CGC) than a roadway. More importantly, repairing the CGC during mining practice will pose major safety risks and reduce production. Based on the case of the serious collapse that occurred in the bearing structure of the CGC at the lower part of the 214# coal bunker in Xiashijie mine, China, this work analysed (i) the main factors influencing floor heave and (ii) the failure mechanism of the load-bearing structure in the CGC using FLAC2D numerical models and expansion experiment. The analysis results indicate that: the floor heave, caused mainly by mine water, is the basic reason leading to the instability and repeated failure of the CGC in the 214# coal bunker. Then a new coal bunker, without building the CGC, is proposed and put into practice to replace the 214# coal bunker. The FLAC3D software program is adopted to establish the numerical model of the wall-mounted coal bunker (WMCB), and the stability of the rock surrounding the WMCB is simulated and analysed. The results show that: (1) the rock surrounding the sandstone segment is basically stable. (2) The surrounding rock in the coal seam segment, which moves into the inside of the bunker, is the main zone of deformation for the entire rock mass surrounding the bunker. Then the surrounding rock is controlled effectively by means of high-strength bolt–cable combined supporting technology. According to the geological conditions of the WMCB, the self-bearing system, which includes (i) H-steel beams, (ii) H-steel brackets, and (iii) self-locking anchor cables, is established and serves as a substitute for the CGC to transfer the whole weight of the bunker to stable surrounding rock. The stability of the new coal bunker has been verified by field testing, and the coal mine has gained economic benefit to a value of 158.026174 million RMB over three years. The new WMCB thus made production more effective and can provide helpful references for construction of vertical bunkers under similar geological conditions.


2018 ◽  
Vol 41 ◽  
pp. 01024
Author(s):  
Thang Pham Duc ◽  
Anh Phan Tuan ◽  
Viktor Vitcalov ◽  
Phuc Le Quang

Technological parameters for working out of the medium thick inclined coal seams with a diagonal arrangement of a line of a working face. An analysis of the constraints that apply the technology and the complexities of the mining and geological conditions of the Quang Ninh coal basin. The possibility and expediency of using the foreign experience of working out of the medium thick inclined coal seams in the mines of Vietnam and justification of spatially-planned solutions for working. The scheme of preparation and working out of the excavation area is given in view of the technological features in difficult mining and geological conditions, using the room and pillar system and determination of the rational length of the block along the strike.


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