scholarly journals Characterization of the Effects of Ingested Bodies on the Rotor–Stator Interaction of Hydraulic Turbines

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6669
Author(s):  
Alfredo Guardo ◽  
Alfred Fontanals ◽  
Mònica Egusquiza ◽  
Carme Valero ◽  
Eduard Egusquiza

Runner and distributor blockages in hydraulic turbines occur due to the ingestion of external bodies such as rocks or logs. These obstructions can change the amplitude and uniformity of the pressure pulsations in the machine, creating large unbalanced forces that can lead to reduced efficiency, increased vibration and mechanical damage. In this paper, the effects of obstructions caused by ingested bodies in the runner and the distributor of a pump turbine on its internal pressure pulsation were investigated by means of computational fluid dynamics. A numerical model of an unobstructed pump turbine is presented and validated against experimental data. Several cases of runner or distributor blockage were studied, and their RSI pressure pulsations were recorded and analyzed at different locations. The results obtained allow us to characterize the effect of these blockages on the machine’s RSI, which can be helpful for the correct diagnosis of these types of damage.

2018 ◽  
Vol 35 (1) ◽  
pp. 395-410 ◽  
Author(s):  
Xianbei Huang ◽  
Yaojun Li ◽  
Zhuqing Liu ◽  
Wei Yang

Purpose The purpose of this paper is to obtain a better understanding of the rotor–stator interaction in the vaneless region of a centrifugal pump. Design/methodology/approach A third-order sub-grid scale (SGS) model containing the rotation rate tensor named the dynamic cubic non-linear model (DCNM) is used for simulating the flow field in a centrifugal pump with a vaned diffuser. The pressure coefficient and velocity distributions are compared with the experimental data. Focusing on the vaneless region, the pressure pulsation, Reynolds stress pulsation and Reynolds stress transport equation are analyzed. Findings The comparison of the calculation results with the experimental data indicates that the DCNM can accurately capture the distributions of pressure and velocity in the vaneless region. Based on the instantaneous pressure signals, the pressure pulsation is analyzed to show that in the vaneless region, the dominant frequency near the impeller is twice the blade passing frequency, whereas it is equal to the blade passing frequency near the diffuser. Further exploration of the Reynolds stress pulsation shows the correlation between the two variables. Additionally, the extreme low frequency of Reynolds stress near the diffuser is found to be related to the rotation instability. To explore the turbulence characteristics in the vaneless region, the Reynolds stress transportation equation is studied. In the vaneless region, the rotation term of the Reynolds stress transport equation is negligible compared to the production term, although the rotation instability is obvious near the diffuser. The production of the Reynolds stress plays the role of redistributing the energy from the uu component to the vv component, except for the region near the impeller outlet. Originality/value The third-order SGS model DCNM has proved to be promising in simulating the rotor–stator interaction. The analysis of the rotation instability and the Reynolds stress transport equation shed light on the further understanding of the rotor–stator interaction.


Author(s):  
T O'Doherty ◽  
D A Egarr ◽  
M G Faram ◽  
I Guymer ◽  
N Syred

The fluid residence time characterization of a 3.4 m diameter hydrodynamic vortex separator (HDVS) has been carried out under laboratory conditions. Computational fluid dynamics (CFD) modelling has then been undertaken for the same conditions at which the experimental data were collected and validated against the experimental results, for which reasonable correspondence has been found. Using the results from the CFD modelling and batch inactivation results from the disinfection of secondary treated wastewater, it is shown that the theoretical performance of an HDVS as a contact vessel for disinfection can be determined and the practical applicability of an HDVS for disinfection is confirmed.


2014 ◽  
Vol 136 (5) ◽  
Author(s):  
Sun-Sheng Yang ◽  
Hou-Lin Liu ◽  
Fan-Yu Kong ◽  
Bin Xia ◽  
Lin-Wei Tan

The radial gap between the impeller tips and volute tongue is an important factor influencing the overall performance and unsteady pressure fields of the pump as turbine (PAT). In this paper, a numerical investigation of the PAT's steady performance with different radial gaps was first performed. The results show that there is an optimal radial gap for a PAT to achieve its highest efficiency. An analysis of the PAT's unsteady pressure fields indicates that the rotorstator interaction of a rotating impeller and stationery volute would cause high frequency unsteady pulsation within the volute and low frequency unsteady pressure pulsation within the impeller. The high frequency unsteady pressure pulsation would propagate through the PAT's flow channel. Thus, the unsteady pressure field within the impeller is the combined effect of these two kinds of pressure pulsations. The unsteady pressure pulsation within the outlet pipe is mainly caused by the propagation of unsteady pressure formed within the volute. With the increase of the radial gap, the amplitude of high frequency unsteady pressure pulsation within the volute caused by the rotor-stator interaction is decreased, while the amplitude of the low frequency unsteady pressure pulsation caused by the rotor-stator interaction within the impeller remains unchanged.


Author(s):  
T Pujol ◽  
L Montoro ◽  
X Silva

Slow-rotating waterwheels are mechanical devices of great historical relevance since they provided power to ancient communities for shifting from a subsistence to a market-oriented economy. Technical studies of these antecessors of hydraulic turbines mainly rely on basic principles that do not take into account the blade-to-blade distance and, therefore, the loss of energy from spillage (parts of the jet flow that do not interact with the moving blades). These effects are included in this article in a novel analytical approximation based on a sequential frame methodology. We apply this extended analytical expression to the analysis of three different sets of parameters referred to a laboratory-scale horizontal waterwheel. Results are compared with those obtained experimentally and, also, with computational fluid dynamics simulations. In contrast to the classical expression that clearly fails to explain the waterwheel behaviour when few blades are employed, our new analytical approximation remarkably agrees with both simulations and experimental data.


Author(s):  
Yongshun Zeng ◽  
Min Yang ◽  
Yuqing Zhai ◽  
Zhifeng Yao ◽  
Fujun Wang ◽  
...  

Abstract The pressure pulsation due to rotor-stator interaction (RSI) is unavoidable for high-speed centrifugal pump when operating under different conditions. The frequency components of pressure pulsation in the vaneless region are the most complex, and the pressure pulsation characteristic plays an important role in pump structural stress analysis. A numerical simulation method is used to obtain the hydraulic performances of a high-speed centrifugal pump with 9857 r/min at the range of flow rates between 48.1 to 155.0 m3/h. The head and efficiency under different operating conditions have good agreement with experimental results, with maximum deviations in 3.82% and 5.37%, respectively. The results show that the level of the pressure pulsation from the inlet to the outlet of the impeller increased gradually, and the pressure pulsations between the short blades are greater than that between the long and short blades. In the diffuser, the pressure pulsation is the highest near the tongue, whereas it is lower in the region between the two tongues, and this region is defined as the vaneless region. The pressure contours in the vaneless region almost have no change, while they near the tongue are densely distributed, revealing the mechanism of uneven pressure pulsation distribution. Moreover, there is a high radial velocity distribution near the tongue in the vaneless region, indicating that there may be a jet-wake pattern occured in this region.


2012 ◽  
Vol 512-515 ◽  
pp. 2135-2142 ◽  
Author(s):  
Yu Peng Wu ◽  
Zhi Yong Wen ◽  
Yue Liang Shen ◽  
Qing Yan Fang ◽  
Cheng Zhang ◽  
...  

A computational fluid dynamics (CFD) model of a 600 MW opposed swirling coal-fired utility boiler has been established. The chemical percolation devolatilization (CPD) model, instead of an empirical method, has been adapted to predict the nitrogen release during the devolatilization. The current CFD model has been validated by comparing the simulated results with the experimental data obtained from the boiler for case study. The validated CFD model is then applied to study the effects of ratio of over fire air (OFA) on the combustion and nitrogen oxides (NOx) emission characteristics. It is found that, with increasing the ratio of OFA, the carbon content in fly ash increases linearly, and the NOx emission reduces largely. The OFA ratio of 30% is optimal for both high burnout of pulverized coal and low NOx emission. The present study provides helpful information for understanding and optimizing the combustion of the studied boiler


Author(s):  
Ning Zhang ◽  
Bo Gao ◽  
Chao Li ◽  
Dan Ni ◽  
Guoping Li

Effects of the staggered blades on unsteady pressure pulsations of a centrifugal pump with a specific speed ns=147 are investigated by the numerical simulation method. The obtained results are compared with the original blades. To clarify the resulting effects, eight monitoring points are used to extract pressure signals at three typical working conditions, and component at the blade passing frequency fBPF is emphasized. Results show that the pump efficiency and head will be reduced by the staggered blades, and at the nominal flow rate, the reduction is about 1.5% from comparison with the original blades. For all the eight points, the staggered blades contribute to the reduction of pressure amplitudes at fBPF when the pump works at three flow rates. The averaged reduction is 15.5% at the nominal flow rate. However, the negative effect on the second harmonic of fBPF will be caused by the staggered blades, and the corresponding pressure amplitude will increase at 2fBPF. It means that the pressure pulsation energy will be redistributed among the discrete components in pressure spectrum by the staggered blades. From the TKE distribution, it is found that the TKE values on the blade pressure side will be significantly affected by the staggered blades.


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