scholarly journals Impact Resistance of Fibre Reinforced Composite Railway Freight Tank Wagons

2021 ◽  
Vol 5 (6) ◽  
pp. 152
Author(s):  
George Edward Street ◽  
Preetum Jayantilal Mistry ◽  
Michael Sylvester Johnson

The use of fibre reinforced composite materials is one method by which the lightweighting of rail vehicles can be achieved. However, the issue of impact damage, amongst other challenges, limits their safety certification. This issue is accentuated by the high levels of loading a rail vehicle may be subjected to during service. This paper addresses the significance of pre-tension on large composite structures, specifically for a composite redesign of a pressure vessel for a freight tank wagon. Preloading was determined to be detrimental to the overall impact resistance of a large composite vessel. At 15.71 J of impact energy, there was a 22% increase in mean absorbed energy for a uniaxially loaded panel over an unloaded panel. However, there was only a 4% difference in penetration depth between uniaxial and biaxial loading. A novel finding from these results is that the effects of preloading are more profound if the loading does not act parallel to a principal fibre direction. Matrix cracking and delaminations are the most common failure modes observed for specimens under low-velocity impact and are intensified by preload.

2006 ◽  
Vol 306-308 ◽  
pp. 285-290
Author(s):  
Young Shin Lee ◽  
Hyun Soo Kim ◽  
Young Jin Choi ◽  
Jae Hoon Kim

The laminated composite structures applied to the wing and the speed brake of an aircraft or the turbine blade of a compressor. These structures may be impacted by birds and hails during operation. They may also be impacted by drop of a tool during manufacture or repair. Unlike high velocity impact damage, which can be easily found by the naked eye, the damage due to low velocity impact may be difficult to detect. Damage which is not detected may cause failure of a structure and result in damage propagation. Growth of damage means reduction of stiffness on the structure. So, exact prediction of damage caused by a low velocity impact is very important in order to guard against sudden failure of the structure. In this study, modified delamination failure criterion has suggested in order to predict the failure behavior of a composite plate subjected to low-velocity impact. The criterion includes the assumption which is matrix cracking mode causes delamination failure. Predicted damage using supposed delamination criterion is similar to experiment results.


2017 ◽  
Vol 121 (1238) ◽  
pp. 515-532 ◽  
Author(s):  
N. Li ◽  
P.H. Chen ◽  
Q. Ye

ABSTRACTA method was developed to predict numerically the damage of composite laminates with multiple plies under low-velocity impact loading. The Puck criterion for 3D stress states was adopted to model the intralaminar damage including matrix cracking and fibre breakage, and to obtain the orientation of the fracture plane due to matrix failure. According to interlaminar delamination mechanism, a new delamination criterion was proposed. The influence of transverse and through-thickness normal stress, interlaminar shear stress and damage conditions of adjacent plies on delamination was considered. In order to predict the impact-induced damage of composite laminates with more plies quickly and efficiently, an approach, which can predict the specific damage of several plies in a single solid element, was proposed by interpolation on the strains of element integration points. Moreover, the proposed model can predict specific failure modes. A good agreement between the predicted delamination shapes and sizes and the experimental results shows correctness of the developed numerical method for predicting low-velocity impact damage on composite laminates.


2004 ◽  
Vol 261-263 ◽  
pp. 289-294
Author(s):  
Ouk Sub Lee ◽  
M.S. Han ◽  
J.H. Baek ◽  
G.S. Lee

To evaluate the damage of composite laminate structures which are consist of maraging steel, rubber and carbon fiber reinforced composite subjected to low velocity impact, the drop weight was used to impact the specimens and nondestructive evaluation using the C-scan was performed. After experiments, impact damages were compared with respect to various temperatures and impact energies. In case of circular plate, the damage characteristics such as delamination, matrix cracking, and fiber breakage were observed at the interface of rubber and carbon fiber reinforced composite. These results were found to be correlated with the deflection of specimen.


2018 ◽  
Vol 52 (25) ◽  
pp. 3491-3508 ◽  
Author(s):  
Forrest Baber ◽  
Vipul Ranatunga ◽  
Ibrahim Guven

In this study, a new approach for predicting damage and specific failure modes in laminated fiber reinforced composites is presented. The new method is based on the peridynamic theory and models individual plies, and represents fiber and matrix materials in each ply explicitly. These features enable analysis of laminates with arbitrary fiber orientation in a convenient manner. Additionally, a new failure mode identification algorithm has been developed and implemented. Instead of the conventional peridynamic damage parameter, the new algorithm works with individual broken bonds, which makes identification of different failure modes including matrix cracking, fiber breakage, and delamination straight-forward and unambiguous. The new peridynamic approach is demonstrated by considering the low-velocity impact damage on composite laminates with and without translaminar reinforcements. The translaminar reinforcement technique considered in this study is z-pinning; two different geometric configurations of z-pins are explored. The impact testing and the post-impact nondestructive evaluations with ultrasonic c-scans are performed at the Air Force Research Laboratory to characterize the delaminations. The impact tests on different samples are simulated using the current peridynamic approach. The predicted impact damage failure modes are compared against the experimental measurements. The new approach is shown to capture low-velocity impact damage both quantitatively and qualitatively.


2016 ◽  
Vol 827 ◽  
pp. 145-148 ◽  
Author(s):  
Sneha Samal ◽  
David Reichmann ◽  
Iva Petrikova ◽  
Bohdana Marvalova

Low velocity impact strength of the fabric reinforced geocomposite has investigated in this article. Various fabrics such as carbon and E-glass were considered for reinforcement in geopolymer matrix. The primary two parameters such as low velocity, impact damage modes are explained on the E-glass and carbon based fabric geocomposite. The onset mode of damage to failure mode is examined through C-scan analysis. The quality of the composite is observed using c-scan with acoustic vibration mode of sensor before and after impact test. Then the effect of fabric and matrix on the impact behaviour is discussed. Residual strength of the composite is measured to determine post impact behaviour. It has been observed that resistance properties of E-glass reinforced composite is better than carbon fabric reinforced composite.


2020 ◽  
Vol 10 (16) ◽  
pp. 5480
Author(s):  
Jong-Il Kim ◽  
Yong-Hak Huh ◽  
Yong-Hwan Kim

The dependency of the static residual tensile strength for the Glass Fiber-Reinforced Plastic (GFRP) laminates after impact on the impact energy level and indent shape is investigated. In this study, two different laminates, unidirectional, [0°2]s) and TRI (tri-axial, (±45°/0°)2]s), were prepared using the vacuum infusion method, and an impact indent on the respective laminates was created at different energy levels with pyramidal and hemispherical impactors. Impact damage patterns, such as matrix cracking, delamination, debonding and fiber breakage, could be observed on the GFRP laminates by a scanning electron microscope (SEM), and it is found that those were dependent on the impactor head shape and laminate structure. Residual in-plane tensile strength of the impacted laminates was measured and the reduction of the strength is found to be dependent upon the impact damage patterns. Furthermore, in this study, stress concentrations in the vicinity of the indents were determined from full-field stress distribution obtained by three-dimensional Digital Image Correlation (3D DIC) measurement. It was found that the stress concentration was associated with the reduction of the residual strength for the GFRP laminates.


2015 ◽  
Vol 1115 ◽  
pp. 523-526
Author(s):  
Ziamah B. Buang ◽  
S.M. Kashif

Composite materials that have low weight and high strength properties are currently one of the promising materials for a vehicle’s body. However, the effect of low velocity impact on composite may cause failure through matrix cracking, fibre breakage and delamination which may reduce the structure strength. Low velocity impact can be analysed either by experimentation or numerical simulation. Numerical simulation which is also known as finite element analysis can show the degradation of the composite structure properties after an impact loading condition without doing any experimentation. Thus, in this paper, LS-DYNA is the finite element analysis software that is used to simulate a low velocity impact on composite structures.


Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4143
Author(s):  
Jie Xiao ◽  
Han Shi ◽  
Lei Tao ◽  
Liangliang Qi ◽  
Wei Min ◽  
...  

Filament-wound composite tubular structures are frequently used in transmission systems, pressure vessels, and sports equipment. In this study, the failure mechanism of composite tubes reinforced with different fibres under low-velocity impact (LVI) and the radial residual compression performance of the impacted composite tubes were investigated. Four fibres, including carbon fiber-T800, carbon fiber-T700, basalt fibre, and glass fibre, were used to fabricate the composite tubes by the winding process. The internal matrix/fibre interface of the composite tubes before the LVI and their failure mechanism after the LVI were investigated by scanning electric microscopy and X-ray micro-computed tomography, respectively. The results showed that the composite tubes mainly fractured through the delamination and fibre breakage damage under the impact of 15 J energy. Delamination and localized fibre breakage occur in the glass fibre-reinforced composite (GFRP) and basalt fibre-reinforced composite (BFRP) tubes when subjected to LVI. While fibre breakage damage occurs globally in the carbon fibre-reinforced composite (CFRP) tubes. The GFRP tube showed the best impact resistance among all the tubes investigated. The basalt fibre-reinforced composite (BFRP) tube exhibited the lowest structural impact resistance. The impact resistance of the CFRP-T700 and CFRP-T800 tube differed slightly. The radial residual compression strength (R-RCS) of the BFRP tube is not sensitive to the impact, while that of the GFRP tube is shown to be highly sensitive to the impact.


2018 ◽  
Vol 18 (2) ◽  
pp. 454-465 ◽  
Author(s):  
Shaowei Lu ◽  
Kai Du ◽  
Xiaoqiang Wang ◽  
Caijiao Tian ◽  
Duo Chen ◽  
...  

A novel, omnidirectional, nanomaterial-based sensor technology which can provide wide area damage detection of composite structures was proposed in this work. The behaviors of the buckypaper sensors subjected to both tensile and low-velocity impact were investigated. The experimental results showed that the rectangle buckypaper sensor has a large range of sensing coefficients from 21.40 to 35.83 at different directions under tensile. However, the circular buckypaper sensor has a steady sensing coefficient of about 155.63. Thus, the circular buckypaper sensor as a kind of omnidirectional sensor was chosen to monitor the impact damage. The low-velocity impact damage of composite structures is characterized by the gauge factor of omnidirectional buckypaper sensors and the results of C-scanning. Omnidirectional buckypaper sensors’ electrical resistance increases with repeated impact loading; composite structure elastic deformation and damage evolution can be identified from resistance change. Experiment results show that structure monitoring based on the omnidirectional buckypaper sensor not only can detect small barely visible impact damage flaws and the damage evaluation of composite structures subjected to impact but also can determine the location of low-velocity impact damage through the analysis of results. Through comparison with C-scan, the results have preliminarily demonstrated that the omnidirectional carbon nanotubes’ buckypaper sensor can serve as an efficient tool for sensing the evolution of impact damage as well as serve structural health monitoring of composite structures.


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