scholarly journals The Indentation Rolling Resistance in Belt Conveyors: A Model for the Viscoelastic Friction

Lubricants ◽  
2019 ◽  
Vol 7 (7) ◽  
pp. 58 ◽  
Author(s):  
Nicola Menga ◽  
Francesco Bottiglione ◽  
Giuseppe Carbone

In this paper, we study the steady-state rolling contact of a linear viscoelastic layer of finite thickness and a rigid indenter made of a periodic array of equally spaced rigid cylinders. The viscoelastic contact model is derived by means of Green’s function approach, which allows solving the contact problem with the sliding velocity as a control parameter. The contact problem is solved by means of an accurate numerical procedure developed for general two-dimensional contact geometries. The effect of geometrical quantities (layer thickness, cylinders radii, and cylinders spacing), material properties (viscoelastic moduli, relaxation time) and operative conditions (load, velocity) are all investigated. Physical quantities typical of contact problems (contact areas, deformed profiles, etc.) are calculated and discussed. Special emphasis is dedicated to the viscoelastic friction force coefficient and to the energy dissipated per unit time. The discussion is focused on the role played by the deformation localized at the contact spots and the one in the bulk of the thin layer, due to layer bending. The model is proposed as an accurate solution for engineering applications such as belt conveyors, in which the energy dissipated on the rolling contact of idle rollers can, in some cases, be by far the most important contribution to their energy consumption.

Lubricants ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 107
Author(s):  
Jacopo Bonari ◽  
Marco Paggi

A computational approach that is based on interface finite elements with eMbedded Profiles for Joint Roughness (MPJR) is exploited in order to study the viscoelastic contact problems with any complex shape of the indenting profiles. The MPJR finite elements, previously developed for partial slip contact problems, are herein further generalized in order to deal with finite sliding displacements. The approach is applied to a case study concerning a periodic contact problem between a sinusoidal profile and a viscoelastic layer of finite thickness. In particular, the effect of using three different rheological models that are based on Prony series (with one, two, or three arms) to approximate the viscoelastic behaviour of a real polymer is investigated. The method allows for predicting the whole transient regime during the normal contact problem and the subsequent sliding scenario from full stick to full slip, and then up to gross sliding. The effects of the viscoelastic model approximation and of the sliding velocities are carefully investigated. The proposed approach aims at tackling a class of problems that are difficult to address with other methods, which include the possibility of analysing indenters of generic profile, the capability of simulating partial slip and gross slip due to finite slidings, and, finally, the possibility of simultaneously investigating dissipative phenomena, like viscoelastic dissipation and energy losses due to interface friction.


2002 ◽  
Author(s):  
Jun Zhang ◽  
Yingxi Liu ◽  
Changhua Wu

Using the finite element parametric quadratic programming method, computation of Elastic and Elastic-plastic rolling contact problems between wheel and rail is carried out for various cases such as different wheel diameters, different axle loads, different tractive force and different friction factors. The contact states and the contact internal force between wheel and rail are obtained, and their changing laws corresponding with every above-mentioned parameter are analyzed in this paper.


Meccanica ◽  
2018 ◽  
Vol 54 (1-2) ◽  
pp. 183-203 ◽  
Author(s):  
Yadolah Alinia ◽  
Ali Asiaee ◽  
Mostafa Hosseini-nasab

2013 ◽  
Vol 837 ◽  
pp. 733-738 ◽  
Author(s):  
Tiberiu Axinte

Rail-wheel contact problems have been analyzed by the use of the three-dimensional finite element models. Based on these models, the paper presents a study regarding the applicability of the Hertz contact to rail-wheel contact problems. Beside a standard rail, the study also considers a crane rail and a switching component. The bodies of the contact problem are the standard rail UIC60 and the standard wheel UICORE. The maximum contact pressure which the material can support in the elastic range in steady state conditions is known as the shakedown limit. With an operating contact pressure below the shakedown limit the rail would be expected to remain elastic a long period of its lifecycle. However, examination of rail cross-sections shows severe plastic deformation in a sub-surface layer of a few tens of microns thickness; the contact patch size is in tens of millimeters. Three-dimensional elastic-plastic rolling contact stress analysis was conducted incorporating elastic and plastic shakedown concepts. The Hertzian distribution was assumed for the normal surface contact load over a circular contact area. The tangential forces in both the rolling and lateral directions were considered and were assumed to be proportional to the Hertzian pressure. The elastic and plastic shakedown limits obtained for the three-dimensional contact problem revealed the role of both longitudinal and lateral shear traction on the shakedown results. An advanced cyclic plasticity model was implemented into a finite element code via the material subroutine. Finite element simulations were conducted in order to study the influences of the tangential surface forces in the two shear directions on residual stresses and residual strains. The Hertz theory is restricted to frictionless surfaces and perfectly elastic solids, but it is the best method for determining deformations and stress from pitch of contact. Form change due to wear and plastic deformation of a rail can reduce the service life of a track. The purpose of this investigation was to study the development of these damage mechanisms on new and three years old rails in a commuter track over a period of two years.


Author(s):  
Wang Shigang ◽  
Yu Jun ◽  
Zhou Ji ◽  
Li Mingzhang

Abstract In this paper, A 3-D elasto-plastic contact problem in bearings is studied by Finite Element Method (FEM). A computer program has been developed for this purpose. A trial-error method is employed to cope with the geometrical nonlinearity and a tangential stiffness method is employed to tackle the material nonlinearity appeared in elasto-plastic contact problems. A frictionless contact problem of roller bearings is analysed, the result reveals that in 3-D elasto-plastic state the trend of the contact surface pressure distribution is similar to Hertz problem’s but flater.


2018 ◽  
Vol 16 (1) ◽  
pp. 93 ◽  
Author(s):  
Valentin L. Popov

The well-known procedure of reducing an adhesive contact problem to the corresponding non-adhesive one is generalized in this short communication to contacts with an arbitrary contact shape and arbitrary material properties (e.g. non homogeneous or gradient media). The only additional assumption is that the sequence of contact configurations in an adhesive contact should be exactly the same as that of contact configurations in a non-adhesive one. This assumption restricts the applicability of the present method. Nonetheless, the method can be applied to many classes of contact problems exactly and also be used for approximate analyses.


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