scholarly journals Flame Retardant Polypropylene Composites with Low Densities

Materials ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 152 ◽  
Author(s):  
Nerea Pérez ◽  
Xiao-Lin Qi ◽  
Shibin Nie ◽  
Pablo Acuña ◽  
Ming-Jun Chen ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Zirconium Phosphate ◽  
Synergetic Effect ◽  
Low Density ◽  
Material Density ◽  
Polypropylene Composites ◽  
Peak Heat Release Rate ◽  
Pp Composites

Polypropylene (PP) is currently widely used in areas requiring lightweight materials because of its low density. Due to the intrinsic flammability, the application of PP is restricted in many conditions. Aluminum trihydroxide (ATH) is reported as a practical flame retardant for PP, but the addition of ATH often diminishes the lightweight advantage of PP. Therefore, in this work, glass bubbles (GB) and octacedylamine-modified zirconium phosphate (mZrP) are introduced into the PP/ATH composite in order to lower the material density and simultaneously maintain/enhance the flame retardancy. A series of PP composites have been prepared to explore the formulation which can endow the composite with balanced flame retardancy, good mechanical properties, and low density. The morphology, thermal stability, flame retardancy, and mechanical properties of the composites were characterized. The results indicated the addition of GB could reduce the density, but decreased the flame retardancy of PP composites at the same time. To overcome this defect, ATH and mZrP with synergetic effect of flame retardancy were added into the composite. The dosage of each additive was optimized for achieving a balance of flame retardancy, good mechanical properties, and density. With 47 wt % ATH, 10 wt % GB, and 3 wt % mZrP, the peak heat release rate (pHRR) and total smoke production (TSP) of the composite PP-4 were reduced by 91% and 78%, respectively. At the same time, increased impact strength was achieved compared with neat PP and the composite with ATH only. Maintaining the flame retardancy and mechanical properties, the density of composite PP-4 (1.27 g·cm−3) is lower than that with ATH only (PP-1, 1.46 g·cm−3). Through this research, we hope to provide an efficient approach to designing flame retardant polypropylene (PP) composites with low density.

Comparative study of thermal degradation and flame retardancy between straw flour and wood flour on wood–polypropylene composites

2019 ◽  
pp. 089270571986940
Author(s):  
Chuigen Guo ◽  
Ran Chen ◽  
Liping Li
Keyword(s):  
Thermal Stability ◽  
Thermal Degradation ◽  
Heat Release ◽  
Flame Retardancy ◽  
Wood Flour ◽  
Mass Loss Rate ◽  
Synergetic Effect ◽  
Polypropylene Composites ◽  
Physical Integrity ◽  
Pp Composites

The main aim of this study was to evaluate the thermal degradation and flame retardancy of straw flour (SF)-polypropylene (PP) composites and wood flour (WF)-PP composites. Biomass silica exists in SF, despite only 18 wt% loading of ammonium polyphosphate (APP); the APP in combination with biomass silica can effectively improve the flame retardancy on total heat release, heat release rate (HRR), mass loss rate, time to ignition (TTI), and limited oxygen index; it can obtain UL-94 V-0 rating, reduce the average and peak HRR by 44% and 41%, respectively, and increase the TTI by 8%. It attributes to the interaction effect between biomass silica in SF and APP, which more effectively enhances the thermal stability of the SF/PP/APP composites at high temperature and increases the char residue. The silica could form an intercalated network in char structure and then boost the physical integrity. The enhanced physical integrity and thermal stability lead to an effectively synergetic effect on flame retardancy of SF/PP/APP composites.

Flame Retardancy, Thermal Stability, and Mechanical Properties of Sisal Fiber/Organoclay/Polypropylene Composites

2011 ◽  
Vol 410 ◽  
pp. 47-50 ◽  
Author(s):  
Wichuda Chanprapanon ◽  
Nitinat Suppakarn ◽  
Kasama Jarukumjorn
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Maleic Anhydride ◽  
Flame Retardancy ◽  
Interfacial Adhesion ◽  
Sisal Fiber ◽  
Melt Blending ◽  
Polypropylene Composites ◽  
Pp Composites ◽  
Thermal Stability Of

Composites based on polypropylene (PP) and sisal fiber (SF) were prepared by melt blending. Sisal fiber content was 30 phr. Organoclay (OMMT; Cloisite®30B) (1-7 phr) was incorporated into the composites. In addition, maleic anhydride grafted polypropylene (MAPP) was used as a compatibilizer to enhance the interfacial adhesion between PP matrix and sisal fiber and also to improve the dispersion of the organoclay in PP matrix. The addition of OMMT had insignificantly affected mechanical properties of SF/PP composites. However, flame retardancy and thermal stability of SF/PP composites were improved dramatically with the presence of OMMT.

Improvement of the flame retardancy of wood-fibre/polypropylene composites with ideal mechanical properties by a novel intumescent flame retardant system

RSC Advances ◽  
2015 ◽  
Vol 5 (74) ◽  
pp. 59865-59873 ◽  
Author(s):  
Ya-Hui Guan ◽  
Wang Liao ◽  
Zhao-Zan Xu ◽  
Ming-Jun Chen ◽  
Jian-Qian Huang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Intumescent Flame Retardant ◽  
Wood Fibre ◽  
Polypropylene Composite ◽  
Polypropylene Composites ◽  
System P ◽  
The Ideal

To improve the flame retardancy and maintain the ideal mechanical properties of the widely used wood fibre reinforced polypropylene composite, a novel intumescent flame retardant system consisting of PTPA and APP was developed.

scholarly journals Variation of Mechanical Properties of Polypropylene Composites with the Additives Content: An Empirical Mathematical Modeling Study

2021 ◽  
Vol 13 (2) ◽  
pp. 611-621
Author(s):  
M. Mostafizur Rahman ◽  
Iftekhar Chowdhury ◽  
M. Mastabur Rahman
Keyword(s):  
Mathematical Modeling ◽  
Mechanical Properties ◽  
Tensile Properties ◽  
Rice Husk Ash ◽  
Jute Fiber ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Polypropylene Composites ◽  
Pp Composites ◽  
Potential Use

Polypropylene (PP) composites were prepared by using additives CaCO3/rice husk ash (RHA) as filler, low density polyethylene (LDPE) as modifier, and jute fiber as reinforcement. The effects of filler, modifier, and chemically treated and untreated jute fiber reinforcement on the mechanical properties of the PP composites were studied. The result shows that incorporation of RHA in the PP matrix improves the tensile properties up to 16% which is almost similar to that of CaCO3 incorporated PP composite. This result clearly indicates the potential use of RHA as filler in % LDPE, and 30 wt% jute fiber.

Synthesis and characterization of flame-retardant-wrapped carbon nanotubes and its flame retardancy in epoxy nanocomposites

2021 ◽  
pp. 096739112110245
Author(s):  
Jiangbo Wang
Keyword(s):  
Carbon Nanotubes ◽  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Total Heat Release ◽  
Pristine Cnts ◽  
Peak Heat Release Rate ◽  
Ep Matrix ◽  
Better Than

A novel phosphorus-silicon containing flame-retardant DOPO-V-PA was used to wrap carbon nanotubes (CNTs). The results of FTIR, XPS, TEM and TGA measurements exhibited that DOPO-V-PA has been successfully grafted onto the surfaces of CNTs, and the CNTs-DOPO-V-PA was obtained. The CNTs-DOPO-V-PA was subsequently incorporated into epoxy resin (EP) for improving the flame retardancy and dispersion. Compared with pure EP, the addition of 2 wt% CNTs-DOPO-V-PA into the EP matrix could achieve better flame retardancy of EP nanocomposites, such as a 30.5% reduction in peak heat release rate (PHRR) and 8.1% reduction in total heat release (THR). Furthermore, DMTA results clearly indicated that the dispersion for CNTs-DOPO-V-PA in EP matrix was better than pristine CNTs.

scholarly journals Improving the mechanical properties of polypropylene composites with coconut shell particles

2021 ◽  
Vol 30 ◽  
pp. 263498332110074
Author(s):  
Henry C Obasi ◽  
Uchechi C Mark ◽  
Udochukwu Mark
Keyword(s):  
Mechanical Properties ◽  
Particle Size ◽  
Flexural Modulus ◽  
Filler Particle ◽  
Tensile Modulus ◽  
Coconut Shell ◽  
Polypropylene Composites ◽  
Increase With Increase ◽  
Pp Composites ◽  
Shell Particles

Conventional inorganic fillers are widely used as fillers for polymer-based composites. Though, their processing difficulties and cost have demanded the quest for credible alternatives of organic origin like coconut shell fillers. Dried shells of coconut were burnt, ground, and sifted to sizes of 63, 150, 300, and 425 µm. The ground coconut shell particles (CSP) were used as a filler to prepare polypropylene (PP) composites at filler contents of 0% to 40% via injection melt blending process to produce PP composite sheets. The effect of the filler particle size on the mechanical properties was investigated. The decrease in the size of filler (CSP) was found to improve the yield strength, tensile strength, tensile modulus, flexural strength, flexural modulus, and hardness of PP by 8.5 MPa, 15.75 MPa, 1.72 GPa, 7.5 MPa, 100 MPa, and 10.5 HR for 63 µm at 40%, respectively. However, the elongation at break and modulus of resilience of the PP composites were seen to increase with increase in the filler size. Scanning electron microscope analysis showed that fillers with 63 µm particle size had the best distribution and interaction with the PP matrix resulting in enhanced properties.

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