scholarly journals Comparative Study of Phenomenological Residual Strength Models for Composite Materials Subjected to Fatigue: Predictions at Constant Amplitude (CA) Loading

Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3398 ◽  
Author(s):  
Alberto D’Amore ◽  
Luigi Grassia

The most popular methods of characterizing a composite’s fatigue properties and predicting its life are phenomenological, meaning the micro-mechanisms of composite structures under cyclic loading are not treated. In addition, in order to characterize the fatigue properties, only macro-parameters, namely strength and/or stiffness, are adopted. Residual strength models are mostly used in practice, given their strong relationship with safety and reliability. Indeed, since failure occurs when the strength degrades to the peak stress of fatigue loading, the remaining strength is used as a failure index. In this paper, based on a wide set of literature data, we summarize the capabilities of four models, namely Caprino’s, D’Amore’s, Sendekyj’s, and Kassapoglou’s models. The models are briefly described and then applied to the same data set, which is re-elaborated. The selected experimental data are recovered from a large experimental campaign carried out by the Federal Aviation Administration (FAA). Specimens of the same material were subjected to different loading in terms of peak stress, σmax, and stress ratio, R = σmin/σmax, ranging from pure tension (0 < R < 1) to prevalent tension (−1 < R < 0) to tension-compression (R = −1) to pure compression (1 < R < ∞). The data represent a formidable test bed to comparatively evaluate the models’ capabilities and their predictive prerogatives. The models are also tested with respect to their ability to replicate the principal responses’ feature of composite materials subjected to constant amplitude (CA) loadings. It is shown that Caprino’s and D’Amore’s models are equally capable of adequately fitting the experimental fatigue life data under given loading conditions and predicting the fatigue behavior at different loading ratios, R, with two fixed parameters. Sendekyj’s model required different parameters’ sets for each loading condition, and Kassapoglou’s model was unable to fit the majority of fatigue life data. When compared on the basis of the residual strength data, only the recently developed D’Amore’s model revealed its reliability.

2017 ◽  
Author(s):  
◽  
John Olumide Olusanya

In this study, the fatigue life of fiber reinforced composite (FRC) materials system was investigated. A nano-filler was used to increase the service life of the composite structures under cyclical loading since such structures require improved structural integrity and longer service life. Behaviour of glass fiber reinforced composite (GFRC) enhanced with various weight percentages (1 to 5 wt. %) of Cloisite 30B montmorillonite (MMT) clay was studied under static and fatigue loading. Epoxy clay nanocomposite (ECN) and hybrid nanoclay/GFRC laminates were characterised using differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). The mechanical properties of neat GFRC and hybrid nanoclay/GFRC laminates were evaluated. Fatigue study of the composite laminates was conducted and presented using the following parameter; matrix crack initiation and propagation, interfacial debonding, delamination and S–N relationship. Residual strength of the materials was evaluated using DMA to determine the reliability of the hybrid nanoclay/GFRC laminates. The results showed that ECN and hybrid nanoclay/GFRC laminates exhibited substantial improvement in most tests when compared to composite without nanoclay. The toughening mechanism of the nanoclay in the GFRC up to 3 wt. % gave 17%, 24% and 56% improvement in tensile, flexural and impact properties respectively. In the fatigue performance, less crack propagations was found in the hybrid nanoclay/GFRC laminates. Fatigue life of hybrid nanoclay/GFRC laminate was increased by 625% at the nanoclay addition up to 3 wt. % when compared to neat GFRC laminate. The residual strength of the composite materials revealed that hybrid nanoclay/GFRC showed less storage modulus reduction after fatigue. Likewise, a positive shift toward the right was found in the tan delta glass transition temperature (Tg) of 3 wt. % nanoclay/GFRC laminate after fatigue. It was concluded that the application of nanoclay in the GFRC improved the performance of the material. The hybrid nanoclay/GFRC material can therefore be recommended mechanically and thermally for longer usage in structural application.


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 359 ◽  
Author(s):  
Harish Rao ◽  
Jidong Kang ◽  
Garret Huff ◽  
Katherine Avery

In this paper, we discuss the application of a simple Battelle structural stress model to evaluate the fatigue life of a self-piercing riveted (SPR) carbon-fiber-reinforced polymer (CFRP) composite to aluminum AA6111. The analytical model accounts for the forces and moments acting on the rivets to determine the structural stresses which were then plotted against the laboratory-generated fatigue life data. The master S-N curve determined in this study thus accounts for various factors such as the stacking configuration, rivet head height, and fatigue load ratios. The analytical model used in this study was able to collapse a large number of fatigue life data into one master S-N curve irrespective of stack-ups, rivet head height, and load ratios. Thus, the master S-N curve derived from the model can be used to predict the fatigue life of the SPR joints.


2008 ◽  
Vol 44-46 ◽  
pp. 323-328
Author(s):  
Gang Chen ◽  
Xue Mei Luo ◽  
Xu Chen ◽  
Wei Hua Zhang

In order to understand the influence of Heat-Affected Zone (HAZ) on fatigue properties of 16Mn steel, a series of cyclic torsional tests were conducted on 16Mn weld metal, the base metal, and the HAZ metal. The specimens of 2mm diameter were uniformly-spaced taken from a bulk 16Mn plate, which included a V-style welded joint in the center, and the space for each specimen was 4mm. From cyclic fatigue tests performed on specimens at different positions, one can observe that the fatigue damage evolution in the HAZ is faster than those in the weld and the base metal, i.e., HAZ has a significant effect on fatigue life of 16Mn. In addition, the peak stress decline curves of HAZ specimens in different rows are considerably diversified, but the damage evolution and fatigue properties of HAZ metal are similar in spite of their locations.


Author(s):  
Hashem Babaei ◽  
Tohid Mirzababaie Mostofi

Proposing a comprehensive model to predict the fatigue life of composite structures under dynamic loading has always been a challenging problem. In this study, an attempt has been made to develop a polynomial model by utilization of experimental data together with singular value decomposition technique to estimate the fatigue life of composite materials. The model is based on a nonlinear mathematical function with effective parameters related to fatigue phenomenon in a nondimensional form. For this, four effective parameters such as cyclic stress amplitude, static strength, stress ratio, and fiber angle have been considered in modeling process. To evaluate the capability of this model a comparison has been made with some available experimental results where a good agreement is achieved. So, the obtained results demonstrate that despite system complexity and inability to extract an analytical model for estimating the fatigue life of composite materials, singular value decomposition method could be known as a useful and powerful tool for modeling.


2011 ◽  
Vol 104 ◽  
pp. 197-205 ◽  
Author(s):  
Adam Niesłony ◽  
Andrzej Kurek

The algorithm of fatigue life determination for machine elements subjected to random loading uses fatigue characteristics of the material determined under constant-amplitude loading. They are usually stress or strain characteristics as well as characteristics using the energy parameter. Their correct selection influences correctness of the obtained results related to the experimental data. The paper presents analysis of convergence of the calculated fatigue lives of some constructional materials subjected to random loading under uniaxial loading state. For calculations concerning one material the same loading state was assumed and fatigue characteristics were determined on the basis of one data set obtained under constant strain amplitude tests. Calculated fatigue lives based on different fatigue characteristics were compared and their convergences were tested. It has been proved that convergences are different depending on the material. The comparison results were presented in form of graphs.


2018 ◽  
Vol 53 (8) ◽  
pp. 676-686
Author(s):  
Nikolaos D Alexopoulos ◽  
Evangelos Migklis ◽  
Dimitrios Myriounis

Fatigue mechanical behavior of wrought aluminum alloy (Al-Mg-Si) 6156 at T4 temper is experimentally investigated. Constant-amplitude fatigue tests, at fixed stress ratio R = 0.1, were carried out, and the respective stress–life diagram was constructed and compared against the competitive 6xxx aluminum alloys, for example, 6082 and 6061. Fatigue endurance limit of AA6156 was found to be approximately 155 ± 5 MPa, that is, almost 30% below yield stress Rp of the material. AA6156 presents almost 50% higher fatigue life in the high-cycle fatigue area and approximately 20% higher fatigue endurance limit, when compared with other 6xxx series aluminum alloys. Significant work hardening was induced due to fatigue and was experimentally validated by the measurements of residual stiffness of fatigue loops as well as of absorbed energy per fatigue loop. Work-hardening exponent was essentially decreased by almost 25% from the first fatigue cycles and up to 10% of fatigue life. Fracture surfaces of specimens loaded at applied stresses close to fatigue endurance limit exhibited signs of coarse voids due to the formed precipitates at the matrix. The fracture mechanism was a mixture of transgranunal and intergranular fracture for the fatigue specimens tested at higher applied fatigue loadings.


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