scholarly journals Properties of Concrete with Recycled Concrete Aggregate Containing Metallurgical Sludge Waste

Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1448 ◽  
Author(s):  
Jan Pizoń ◽  
Jacek Gołaszewski ◽  
Mohamed Alwaeli ◽  
Patryk Szwan

Sand has been considered to be something of an immeasurable quantity. There are many indications that this view is no longer valid and that the limiting of natural aggregates usage is doubly justified. Firstly, the extraction of natural aggregates is expensive and has a huge impact on the environment. The main issues in sand and gravel mining are the large areas that are affected, ground water level changes, illegal mining, unsuitability of desert and marine sand, and costs of transport. Secondly, metallurgical waste can be used as a substitute for natural aggregates. This is doubly beneficial—the waste is recycled and the use of natural aggregates is reduced. Waste is stored in landfills that take up large areas and there is also the possibility of ground and groundwater pollution by hazardous compounds. The research presented in this article focuses on the technological conditions of using metallurgical waste in its original form and as a component of recycled concrete aggregate (RCA). The use of metallurgical sludge waste or crushed or round RCA to produce concrete deteriorates the consistency and does not significantly affect the air content and density of the concrete mix. RCA lowers the density of hardened concrete. Metallurgical sludge waste or RCA usage adversely affect the absorbability and permeability of concrete. Concrete containing metallurgical sludge waste is of higher compressive strength after 7 and 28 days, with up to 60% of waste as a sand replacement. RCA concrete achieved higher compressive strength also.

2018 ◽  
Vol 162 ◽  
pp. 02020 ◽  
Author(s):  
Nisreen Mohammed ◽  
Kaiss Sarsam ◽  
Mazin Hussien

Use of Recycled Coarse Aggregate (RCA) in concrete can be described in terms of environmental protection and economy. This paper deals with the mechanical properties of concrete compressive strength, splitting tensile strength, modulus of elasticity, and modulus of rupture. Three kinds of concrete mixtures were tested, concrete made with Natural Coarse Aggregate (NCA) as a control concrete and two types of concrete made with recycled coarse aggregate (50% and 100% replacement level of coarse recycled aggregate). These kinds of concrete were made with different targets of compressive strength of concrete f ’c (35MPa) and (70 MPa). Fifty specimens were tested of the fresh and hardened properties of concrete. The waste concrete from laboratory test cubes was crushed to produce the Recycled Coarse Aggregate used in recycled concrete. A comparative between the experimental results of the properties for fresh and hardened concrete is presented in the paper. Recycled aggregate concrete (RCA) had a satisfactory performance despite the replacement ratios. It was found using the size of Recycled Coarse Aggregate (RCA) of (5-14) mm has quite similar in performance with the same size of Natural Coarse Aggregate (NCA), it is necessary to use high quality of recycled concrete (with low levels of impurities). Recycled aggregate as an alternative to natural aggregates -seems quite successful.


2020 ◽  
Vol 15 (2) ◽  
pp. 57-69
Author(s):  
Daniel Hatungimana ◽  
Şemsi Yazıcı ◽  
Ali Mardani-Aghabaglou

ABSTRACT The possibility of the use of recycled aggregates from the construction industry in green concrete production is of increasing importance to reduce the negative environmental impact associated with construction and demolition wastes. The objective of this study is to investigate the effect of recycled concrete aggregate (RCA) quality on the properties of hardened concrete properties such as compressive strength, splitting tensile strength, density, water absorption capacity and porosity accessible to water. The RCA used in this study was obtained from the crushing of waste concrete with two different compressive strengths (LRCA obtained from the crushing of waste concrete having compressive strengths below 30 MPa and HRCA obtained from the crushing of waste concrete having compressive strengths above 30 MPa). The natural coarse limestone aggregate was 100% replaced with coarse LRCA and HRCA. As a result of the study, the use of 100% HRCA and %100 LRCA instead of limestone coarse aggregate in the concrete adversely affected its mechanical and physical properties. In addition, HRCA showed better performance in terms of compressive strength, tensile strength, water absorption and porosity compared to the use of LRCA. Furthermore, the percentage of adhered mortar on the surface of LRCA and HRCA was analyzed using a computerized micro tomography device, and it was found that the percentages of attached mortar and aggregates are 61% and 35.5% for LRCA, whilst the attached mortar and aggregate contents for HRCA are 45.9% and 53.7%, respectively.


Recycling ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 23
Author(s):  
Ihab Katar ◽  
Yasser Ibrahim ◽  
Mohammad Abdul Malik ◽  
Shabir Hussain Khahro

Recycled concrete aggregate (RCA) collected from the demolition of old reinforced concrete structures can be reused to prepare structural and non-structural concrete, thereby protecting the environment by preserving natural resources. This study explores RCA’s use, collected from the crushed concrete of different building projects in Riyadh, to manufacture fresh self-compacting concrete (SCC) and investigate its properties in the fresh and hardened state. Four SCC mixes were prepared by replacing natural aggregate (NA) with RCA at 0%, 25%, 50%, and 75% replacement levels. The water-cement (w/c) ratio was maintained constant at 0.38 for all the mixes. Slump Flow, J-ring, and V-funnel tests were performed on the SCC mixes in the fresh state, and the compressive strength of hardened concrete was determined after seven, 14, and 28 days. Water absorption and split tensile tests were also carried out for all the mixes. The findings revealed that it is possible to reach compressive strengths higher than 40 MPa at 28 days for RCA replacement level of 75% by using a superplasticizer and low w/c ratio. The decrease in compressive strength concerning the SCC-NA mix was 25% for 75% replacement level. The highest split tensile strength at 28 days was around 3.3 MPa for a 50% replacement level. The lowest water absorption was 3.2% for SCC-NA, which was gradually increased and was highest at 5.6% for 75% replacement level.


2021 ◽  
Vol 11 (3) ◽  
pp. 7107-7110
Author(s):  
V. T. Phan ◽  
T. H. Nguyen

The compressive strength of recycled concrete with coarse aggregates with and without fly ash was studied in this paper. The recycled concrete was designed to have a compressive strength of Rn=15Mpa. The ratio of conventional aggregates and recycled coarse aggregates was 50-50. Fifteen samples for each recycled concrete aggregate had been cast and were tested 7, 14, and 28 days after curing. The experimental results indicate that the strength development of the two recycled concrete mixes is relatively uniform. Fly ash increased the compressive strength of recycled concrete by 11% for 7-day aged samples. The recycled concrete with fly ash had 7% less compressive strength than the concrete consisting of natural aggregates.


2012 ◽  
Vol 2290 (1) ◽  
pp. 105-114 ◽  
Author(s):  
Liam Butler ◽  
Jeffrey S. West ◽  
Susan L. Tighe

This study focuses on characterizing several recycled concrete aggregate (RCA) sources, developing concrete mixture proportions that incorporate RCA as coarse aggregate, and investigating the effect of coarse aggregate properties on the main mixture proportion parameters [i.e., cement content, water demand, and water–cement (w/c) ratio]. Four aggregate types were investigated: one control virgin aggregate source and three RCAs produced from the crushing of hardened concrete. Numerous aggregate tests, including density, absorption, abrasion resistance, adhered mortar content, and crushing value, were performed. Fourteen mixture proportions were developed with the use of three mixture proportion scenarios (control, direct replacement, and strength based) and two compressive strength levels (40 and 60 MPa). The effect of RCA on compressive strength and workability was evaluated by replacement of natural coarse aggregate with RCA. Contrary to numerous studies, one of the RCA concretes (RCA-1) had compressive strengths up to 12% higher than the equivalent control mixture. Mixture proportions (water, cement, and w/c ratio) were later adjusted to ensure that the RCA concretes had compressive strength and slump values similar to the control concretes. Variations in water demand, cement content, and w/c ratio could then be directly attributed to the properties of the RCA source. RCA-1 concrete required less cement (and a higher w/c ratio) to achieve strengths and slumps similar to the control concrete. The findings and recommendations of this research will assist concrete producers, engineers, and field technicians involved in the selection of RCA sources in developing mixture proportions for structural-grade RCA concrete.


2021 ◽  
Vol 13 (8) ◽  
pp. 4245
Author(s):  
Katarzyna Gabryś ◽  
Emil Soból ◽  
Wojciech Sas

The construction sector is currently struggling with the reuse of waste originating from the demolition and modernization of buildings and roads. Furthermore, old buildings are gradually being replaced by new structures. This brings a significant increase of concrete debris to waste landfills. To prevent this, many studies on the possibilities of recycling concrete, known as recycled concrete aggregate (RCA), have been done. To broaden the applicability of reused concrete, an understanding of its properties and engineering behavior is required. A difficulty in sustainable, proper management of RCA is the shortage of appropriate test results necessary to assess its utility. For this reason, in the present study, the physical, deformation, and stiffness properties of RCA with gravely grain distribution were analyzed carefully in the geotechnical laboratory. To examine the mentioned properties, an extensive experimental program was planned, which included the following studies: granulometric analysis, Proctor and oedometer tests, as well as resonant column tests. The obtained research results show that RCA has lower values of deformation and stiffness parameters than natural aggregates. However, after applying in oedometer apparatus repetitive cycles of loading/unloading/reloading, some significant improvement in the values of the parameters studied was noticed, most likely due to susceptibility to static compaction. Moreover, some critical reduction in the range of linear response of RCA to dynamic loading was observed.


Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2528 ◽  
Author(s):  
Yueqin Hou ◽  
Xiaoping Ji ◽  
Jia Li ◽  
Xianghang Li

To study and evaluate the adhesion between recycled concrete aggregate and asphalt, the contact angles (CAs) between droplet (water and ethanol) and recycled concrete aggregate (RCA), natural aggregates, and solid bitumen (matrix asphalt, SBS modified asphalt) were tested via the sessile drop method with an optical microscope. The surface free energy was then calculated. The CAs between hot asphalt and RCA and natural aggregates were tested via the hanging slice method. The adhesive energy between asphalt and RCA and natural aggregates were calculated based on the test results of the surface free energy and CAs. Then, the influence of RCA on the water stability and fatigue performance of the asphalt mixture was analyzed by testing the water stability and fatigue properties of hot mix asphalts containing RCA (HMA-RCA) with different aggregates and RCA dosages. The surface energy of the various aggregates and the CAs between aggregates and asphalts were sorted as follows: Granite > RCA > serpentinite > limestone. The surface energy and CA of RCA were very close to that of serpentinite. The adhesive energy between various aggregates and asphalt were sorted as follows: Limestone > serpentinite > RCA > granite. The adhesive energy between RCA and asphalt was also very close to that of serpentinite. The residual Marshall stability, tensile strength ratio, and fatigue performance of the HMA-RCAs were gradually reduced along with the increasing RCA dosage. This effect may be attributed to the fact that the adhesive energy between the RCA and the asphalt was less than that of water and that the asphalt was easily stripped from the RCA surface. Excessive RCA content in the aggregate can lead to excessive porosity of the HMA-RCA. The CAs and adhesive energy between RCA and asphalt showed significant effects on the water stability and fatigue performance of HMA-RCA.


2020 ◽  
Vol 220 ◽  
pp. 01098
Author(s):  
Mohammad Tabrez Ali ◽  
Ibadur Rahman ◽  
Nirendra Dev ◽  
Priyanka Singh

When sustainability has become a primary measure of the selection of the building materials in the construction industry over the past decades, researchers all around the world have been looking upon for alternatives to reduce the overall environmental impact of the construction materials while not compromising the strength and durability. The factors like manufacturing, reusability, recyclability, disposal etc, are the criteria of utmost attention affecting the overall life cycle impact of the construction materials. In this prospect the Recycled Concrete Aggregate (RCA) has shown up as an exceptionally viable contender for the manufacturing of concrete with several environmental benefits over the Natural Aggregate (NA) and has already been identified by industry and several government agencies across the globe. The efficient material use of RCA can potentially deliver an inferior though competent concrete in comparison to the NA while averring the criteria of sustenance. The present study delves into the calculation of the proportion of the RCA in a mix design for achieving maximum compressive strength. The experimental setup constituted the casting of concrete cubes of control mix design of M40 grade with proportions of RCA varying from 0-100 percent spread over a space of 10% with NA which were later put to tests. The thorough investigation on the casted concrete cubes lead to the conclusion that the mix design with 50% proportion of RCA in addition to 50% proportion of NA delivered the maximum compressive strength, an average value of 8.23% higher than that of the normal concrete and the highest Rebound Number, an average value of 53.92 for the M40 grade concrete thereby showcasing the feasibility of producing structural concrete with RCA. The results are asserted to be governed by the better bonding between the RCA and NA and due to the significant increase in the water retention capacity by the provision of RCA in the mix.


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