scholarly journals 3D-Printed vs. Heat-Polymerizing and Autopolymerizing Denture Base Acrylic Resins

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5781
Author(s):  
Leila Perea-Lowery ◽  
Mona Gibreel ◽  
Pekka K. Vallittu ◽  
Lippo V. Lassila

The aim of this work was to investigate the effect of two post-curing methods on the mechanical properties of a 3D-printed denture base material. Additionally, to compare the mechanical properties of that 3D-printed material with those of conventional autopolymerizing and a heat-cured denture base material. A resin for 3D-printing denture base (Imprimo®), a heat-polymerizing acrylic resin (Paladon® 65), and an autopolymerizing acrylic resin (Palapress®) were investigated. Flexural strength, elastic modulus, fracture toughness, work of fracture, water sorption, and water solubility were evaluated. The 3D-printed test specimens were post-cured using two different units (Imprimo Cure® and Form Cure®). The tests were carried out after both dry and 30 days water storage. Data were collected and statistically analyzed. Resin type had a significant effect on the flexural strength, elastic modulus, fracture toughness, and work of fracture (p < 0.001). The flexural strength and elastic modulus for the heat-cured polymer were significantly the highest among all investigated groups regardless of the storage condition (p < 0.001). The fracture toughness and work of fracture of the 3D-printed material were significantly the lowest (p < 0.001). The heat-cured polymer had the lowest significant water solubility (p < 0.001). The post-curing method had an impact on the flexural strength of the investigated 3D-printed denture base material. The flexural strength, elastic modulus, fracture toughness, work of fracture of the 3D-printed material were inferior to those of the heat-cured one. Increased post-curing temperature may enhance the flexural properties of resin monomers used for 3D-printing dental appliances.

2017 ◽  
Vol 28 (6) ◽  
pp. 726-730 ◽  
Author(s):  
Caio Vinícius Signorelli Grohmann ◽  
Eveline Freitas Soares ◽  
Eduardo José Carvalho Souza-Junior ◽  
William Cunha Brandt ◽  
Regina Maria Puppin-Rontani ◽  
...  

Abstract The aim in this study was to evaluate the influence of different ratio of camphorquinone/tertiary amine concentration on the flexural strength (FS), elastic modulus (EM), degree of conversion (DC), yellowing (YL), water sorption (WS) and water solubility (WSL) of experimental composites. Thus, acrylate blends were prepared with different camphorquinone (CQ) and amine (DABE) concentrations and ratios by weight: (CQ/DABE%): 0.4/0.4% (C1), 0.4/0.8% (C2), 0.6/0.6% (C3), 0.6/1.2% (C4), 0.8/0.8% (C5), 0.8/1.6% (C6), 1.0/1.0% (C7), 1.0/2.0% (C8), 1.5/1.5% (C9), 1.5/3.0% (C10). For the FS and EM, rectangular specimens (7x2x1 mm, n=10) were photo-activated by single-peak LED for 20 s and tested at Instron (0.5 mm/min). Then, the same specimens were evaluated by FTIR for DC measurement. For YL, disks (5x2 mm, n=10) were prepared, light-cured for 20 s and evaluated in spectrophotometer using the b aspect of the CIEL*a*b* system. For WS and WSL, the volume of the samples was calculated (mm³). For WS and WSL, composites disks (5x0.5 mm, n=5) were prepared. After desiccation, the specimens were stored in distilled water for 7 days and again desiccated, in order to measure the WS and WSL. Data were submitted to one-way ANOVA and Tukey’s test (5%). The groups C8, C9 and C10 showed higher DC, EM and YL means, compared to other composites. Therefore, the FS and WS values were similar among all groups. Also, C1, C2 and C3 presented higher WSL in 7 days, compared to other composites. In general, higher concentrations of camphorquinone promoted higher physical-mechanical properties; however, inducing higher yellowing effect for the experimental composites


2018 ◽  
Vol 9 (2) ◽  
Author(s):  
Aleksandra Maletin ◽  
Jovana Bastajić ◽  
Ivan Ristić ◽  
Branislava Petronijević Šarčev ◽  
Isidora Nešković ◽  
...  

For many years, poly-methyl methacrylate has been used as a material of choice for making the denture base, thanks to its good and desirable performances, such as: simplicity in work, possibility of reparation, aesthetics and affordable price. Considering to its insufficient hardness and fracture resistance, there is a tendency to improve the mechanical properties of the material, by changing its basic composition. The aim of the research was to determine the fracture resistance of the heat-curing denture base acrylic resin materials. Materials and methods: For the research ,20 samples of the 2 heat-curing acrylics had been prepared, standard ones and reinforced acrylic resin material. After the storage in the saline for 15 days, measurements of the fracture resistance were performed by using the universal testing device. The data were statistically processed using the Student’s t-test for independent samples. Results: By measuring the flexural strength and deflection at breakage, it has been proven that there was, statistically, a significant difference of the flexural strength between reinforced (179.91-248.72MPa) and standard heat-curing acrylics (183.25- 200.74MPa). The deflection at breakage showed approximately the same values for both materials (1,0-1,4mm; 1.0-1.5mm). Conclusion: By enhancing the polymer, the mechanical properties of the denture base acrylic resin materials will be improved, primarily, higher fracture resistance, that means that these technologies need to be improved.


Author(s):  
Sara T. Alzayyat ◽  
Ghadah A. Almutiri ◽  
Jawhara K. Aljandan ◽  
Raneem M. Algarzai ◽  
Soban Q. Khan ◽  
...  

Abstract Objective The aim of this study was to evaluate the effects of the addition of low-silicon dioxide nanoparticles (nano-SiO2) on the flexural strength and elastic modulus of polymethyl methacrylate (PMMA) denture base material. Materials and Methods A total of 50 rectangular acrylic specimens (65 × 10 × 2.5 mm3) were fabricated from heat-polymerized acrylic resin. In accordance with the amount of nano-SiO2, specimens were divided into the following five groups (n = 10 per group): a control group with no added SiO2, and four test groups modified with 0.05, 0.25, 0.5, and 1.0 wt% nano-SiO2 of acrylic powder. Flexural strength and elastic modulus were measured by using a 3-point bending test with a universal testing machine. A scanning electron microscope was used for fracture surface analyses. Data analyses were conducted through analysis of variance and Tukey’s post hoc test (α = 0.05). Results Compared with the control group, flexural strength and modulus of elasticity tended to significantly increase (p ˂ 0.001) with the incorporation of nano-SiO2. In between the reinforced groups, the flexural strength significantly decreased (p ˂ 0.001) as the concentrations increased from 0.25 to 1.0%, with the 1.0% group showing the lowest value. Furthermore, the elastic modulus significantly increased (p ˂ 0.001) at 0.05% followed by 1.0%, 0.25%, 0.5%, and least in control group. Conclusion A low nano-SiO2 addition increased the flexural strength and elastic modulus of a PMMA denture base resin.


2019 ◽  
Author(s):  
esra kul ◽  
faruk yeşildal

Abstract Background:Although polymethylmethacrylate (PMMA) is widely used as a denture base material, its disadvantages include low strength and low thermal conductivity. The effects on thermal conductivity, flexural strength, thermal diffusivity,and elastic modulus of adding Al2O3and SiC powders in different volumes to PMMA were investigated. Methods:A total of 60 specimens were prepared in 10 groups (five groups for the thermal conductivity test and five groups for the flexural strength test) (Table 3). The specimens were immersed in water for 30 days before the testing. Thermal conductivity values were measured by the transient hot bridge (THB) method, and flexural strengths were measured by the 3-point bend test. A significant difference was found in thermal conductivity, flexural strength, thermal diffusivity and elastic modulus values between independent groups (P <0.001) using the Kruskal-Wallis test. The Kruskal Wallis 1-way ANOVA was used for the post hoc tests after Kruskal Wallis (α=.05). Results: The thermal conductivity of PMMA increased significantly with the addition of 15% SiC and 15% Al2O3. The flexural strength values ​​decreased significantly with the addition of 10% SiC and 15% Al2O3. The thermal diffusivity values increased significantly with the addition of 10% and 15% SiC. The Young modulus of PMMA decreased when 10% SiC, 10% Al2O3and 15% Al2O3 were added. Environmental scanning electron microscope (ESEM) showed that ceramic powders were dissipated in PMMA. Conclusions: The addition of 15% SiC powders to PMMA increased thermal conductivity without significantly reducing flexural strength.


2019 ◽  
Vol 45 (4) ◽  
pp. 387-395
Author(s):  
AA Abdulmajeed ◽  
TE Donovan ◽  
R Cook ◽  
TA Sulaiman

Clinical Relevance Bulk-fill composite resins may have comparable mechanical properties to conventional composite resin. Preheating does not reduce the mechanical properties of composite resins. SUMMARY Statement of Problem: Bulk-fill composite resins are increasingly used for direct restorations. Preheating high-viscosity versions of these composites has been advocated to increase flowability and adaptability. It is not known what changes preheating may cause on the mechanical properties of these composite resins. Moreover, the mechanical properties of these composites after mastication simulation is lacking. Purpose: The purpose of this study was to evaluate the effect of fatiguing and preheating on the mechanical properties of bulk-fill composite resin in comparison to its conventional counterpart. Methods and Materials: One hundred eighty specimens of Filtek One Bulk Fill Restorative (FOBR; Bulk-Fill, 3M ESPE) and Filtek Supreme Ultra (FSU; Conventional, 3M ESPE) were prepared for each of the following tests: fracture toughness (International Organization for Standardization, ISO 6872), diametral tensile strength (No. 27 of ANSI/ADA), flexural strength, and elastic modulus (ISO Standard 4049). Specimens in the preheated group were heated to 68°C for 10 minutes and in the fatiguing group were cyclically loaded and thermocycled for 600,000 cycles and then tested. Two-/one-way analysis of variance followed by Tukey Honest Significant Difference (HSD) post hoc test was used to analyze data for statistical significance (α=0.05). Results: Preheating and fatiguing had a significant effect on the properties of both FSU and FOBR. Fracture toughness increased for FOBR specimens when preheated and decreased when fatigued (p=0.016). FOBR had higher fracture toughness value than FSU. Diametral tensile strength decreased significantly after fatiguing for FSU (p=0.0001). FOBR had a lower diametral tensile strength baseline value compared with FSU (p=0.004). Fatiguing significantly reduced the flexural strength of both FSU and FOBR (p=0.011). Preheating had no effect on the flexural strength of either FSU or FOBR. Preheating and fatiguing significantly decreased the elastic modulus of both composite resins equally (p&gt;0.05). Conclusions: Preheating and fatiguing influenced the mechanical properties of composite resins. Both composites displayed similar mechanical properties. Preheating did not yield a major negative effect on their mechanical properties; the clinical implications are yet to be determined.


2010 ◽  
Vol 21 (1) ◽  
pp. 55-59 ◽  
Author(s):  
Fabiana Gouveia Straioto ◽  
Antonio Pedro Ricomini Filho ◽  
Alfredo Júlio Fernandes Neto ◽  
Altair Antoninha Del Bel Cury

The addition of different polymers, such as polytetrafluorethylene (PTFE), to denture base resins could be an option to modify acrylic resin mechanical properties. This study evaluated the surface hardness, impact and flexural strength, flexural modulus and peak load of 2 acrylic resins, one subjected to a long and another subjected to a short polymerization cycle, which were prepared with or without the addition of 2% PTFE. Four groups were formed according to the polymerization cycle and addition or not of PTFE. Forty specimens were prepared for each test (10 per group) with the following dimensions: hardness (30 mm diameter x 5 mm thick), impact strength (50 x 6 x 4 mm) and flexural strength (64 x 10 x 3.3 mm) test. The results of the flexural strength test allowed calculating flexural modulus and peak of load values. All tests were performed in accordance with the ISO 1567:1999 standard. Data were analyzed statistically by ANOVA and Tukey's test with the level of significance set at 5%. No statistically significant differences (p>0.05) were found for surface hardness. Flexural strength, impact strength and peak load were significantly higher (p<0.05) for resins without added PTFE. The flexural modulus of the acrylic resin with incorporated 2% PTFE polymerized by long cycle was significantly higher (p<0.05) than that of the other resins. Within the limits of this study, it may be concluded that the addition of PTFE did not improve the mechanical properties of the evaluated acrylic resins.


2018 ◽  
Vol 2018 ◽  
pp. 1-6 ◽  
Author(s):  
Renata A. Esteves ◽  
Letícia C. C. Boaro ◽  
Flávia Gonçalves ◽  
Luiza M. P. Campos ◽  
Cecy M. Silva ◽  
...  

This study evaluated the influence of formulation and thermal treatment on the degree of conversion, fracture toughness, flexural strength, and elastic modulus of experimental composites. Six composites were analyzed at BisGMA : TEGDMA molar ratios of 1 : 1 and 7 : 3 with filler at 30, 50, and 70 wt%. The degree of conversion was analyzed by Fourier transform infrared spectroscopy, fracture toughness was measured using the single-edge notched beam, and flexural strength and elastic modulus were measured with the 3-point bend test. For all tests, one-half of the specimens received thermal treatment at 170°C for 10 min. Data were analyzed by the Kruskal-Wallis or ANOVA/Tukey’s test (α = 5%). The 1 : 1 BisGMA : TEGDMA ratio showed higher properties than the 7 : 3 ratio. Although the material with 70% filler had a conversion lower than the one with 50%, it showed higher mechanical properties. The thermal treatment improved all properties in all materials. Therefore, the use of an equimolar ratio of BisGMA : TEGDMA can be paired with 70 wt% filler to design dental composites that possess increased advantageous physical and chemical properties. Furthermore, the simple and low-cost method of thermal treatment proposed for use in clinical dentistry has been shown to effectively improve the properties of all evaluated materials.


2021 ◽  
Vol 25 (2) ◽  
pp. 108-113
Author(s):  
Ozlem Gurbuz Oflezer ◽  
Hakan Bahadır ◽  
Senem Ünver ◽  
Ceyhan Oflezer

Summary Background/Aim: Relining is defined as the procedure used to resurface the tissue side of a denture with new base material, thus producing an accurate adaptation is provided at the denture foundation area. During mastication, relined dentures have to withstand masticatory forces to prevent fracture. The aim of this study was to evaluate the flexural strength of acrylic resin denture base relined with different methods and materials. Material and Methods: Fourteen experimental groups and one control group were determined to consider different reline materials and processing methods. Acrylic resin specimens were prepared with the dimensions of 65× 10× 1.5 mm and reline materials (1.5 mm thickness) were placed on acrylic resins. Reline material was not used in control group specimens. Flexural strength values of relined and control specimens were measured with three-point bending test at a speed of 5 mm/min. Data were analyzed with using one way Anova and Student t tests. Results: The highest flexural strength values were shown in control group (86.51±1.08 MPa). There were significant differences among relined specimens (p< 0.05). For the relined specimens, the highest flexural strength values were found in the relined specimens with denture base material (77.90±1.93 MPa), and the lowest values were found in relined with autopolymerize acrylic material (59.81±1.50 MPa). Conclusions: Relining of the heat cure denture base material significantly decreases the flexural strength for all processing methods and materials.


Author(s):  
Rajeswari Pokuri ◽  
Durga Prasad Tadi ◽  
Sunil Tripuraneni ◽  
Hemchand Surapaneni ◽  
Sri Harsha Babu Vadapalli ◽  
...  

Introduction: In complete denture fabrication, the common denture base material used is heat activated Polymethyl Methacrylate (PMMA). Considering various advantages, still there are some disadvantages like poor flexural strength and poor wear resistance. The flexural strength of any material reflects its potential to resist catastrophic fracture under a flexural load. Another property that influences the surface characteristics of acrylic resins is the surface hardness, which indicates the ease of finishing a material and its resistance to in-service scratching during cleaning procedures and exposure to various oral fluids. Thus an ideal denture base material should exhibit greater flexural strength and high surface hardness for the longevity of the dentures. Aim: To evaluate the effects of adding different percentages of silanised aluminium oxide (Al2O3) nanoparticles on the flexural strength and surface hardness of a conventional heat-polymerised acrylic resin. Materials and Methods: The in-vitro experimental study was conducted between October 2020 to Janaury 2021 at Drs. Sudha and Nageswara Rao Siddhartha Institute of Dental Sciences, Vijayawada, Andhra Pradesh, India. A total of 120 samples were fabricated and were grouped into four groups coded A to D (n=30). Group A was the control group (without adding Al2O3). Specimens in the other three groups (B to D) were reinforced with silanised Al2O3 at loadings of 1%, 2.5% and 5% w/w. Flexural strength was assessed with a three-point bending test using a universal testing machine. Surface hardness test was conducted using a Vickers Hardness (VH) tester. Data was analysed using Analysis of Variance (ANOVA) and Tukey’s post-hoc test. Results: Among all the reinforced groups highest flexural strength value was seen in Group C- PMMA+2.5% w/w silanised aluminium oxide nanoparticles reinforced group (88.33 Mpa) and highest surface hardness value was seen in the Group D- PMMA+5% w/w silanised Aluminium oxide nanoparticles reinforced group (29.44 VH). Conclusion: Reinforcement of the conventional heat cured acrylic resin with 2.5% w/w silanised Al2O3 nanoparticles significantly increased its flexural strength and hardness.


2018 ◽  
Vol 30 (1) ◽  
pp. 35 ◽  
Author(s):  
Edwin Tandra ◽  
Endang Wahyuningtyas ◽  
Erwan Sugiatno

Introduction: Acrylic resin is still the most commonly used denture base material due to its ideal properties. However, acrylic resin denture fractures are still considered a major unsolved problem thus the addition of nanoparticles as filler was performed to increase its mechanical properties. The purpose of this study was to discovered the effect of nanoparticles TiO2 on the flexural strength of acrylic resin denture plate. Method: This study used 27 heat-cured acrylic resin specimens sized 65 x 10 x 2.5 mm. The samples were divided into three concentration groups (n = 9), the control group; 1% of nanoparticles TiO2; and 3% of nanoparticles TiO2. The flexural strength was tested using the Universal Testing Machine. All data were analysed using the one-way ANOVA test with 95% confidence level then continued with the Least Significant Difference (LSD) test. Results: There were significant flexural strength differences in different concentration of nanoparticles TiO2. The highest flexural strength value was found in the 1% of nanoparticles TiO2 group (106.99 ± 6.09 MPa), whilst the lowest flexural strength value was found in the 3% of nanoparticles TiO2 group (91.64 ± 5.38 MPa). Significant flexural strength difference was found between the control group and the 1% of nanoparticles TiO2 group, and also between the 1% of nanoparticles TiO2 group with the 3% of nanoparticles TiO2 group (p < 0.05). Conclusion: From this study can be concluded that concentration of 1% of nanoparticles TiO2 was able to increase the flexural strength of acrylic resin denture plate.


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