scholarly journals The Influence of Cutting Parameters on Plastic Deformation and Chip Compression during the Turning of C45 Medium Carbon Steel and 62SiMnCr4 Tool Steel

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 585
Author(s):  
Marcel Kuruc ◽  
Tomáš Vopát ◽  
Jozef Peterka ◽  
Martin Necpal ◽  
Vladimír Šimna ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
Carbon Steel ◽  
Tool Steel ◽  
Cutting Speed ◽  
Tool Material ◽  
Medium Carbon Steel ◽  
Cutting Process ◽  
Process Efficiency ◽  
Medium Carbon ◽  
Cutting Zone

The paper deals with the issue of cutting zone and chip compression. The aim was to analyse the microstructure transverse section of the cutting zone on a metallographic cut, due to determined values of chip compression and plastic deformation, which affect the cutting process efficiency. The tested cutting tool material was coated with cemented carbide. The selected workpiece materials were C45 medium carbon steel of ISO grade and 62SiMnCr4 tool steel of ISO (W.Nr. 1.2101) grade. In the experiments, a DMG CTX alpha 500 turning centre was used. The cutting speed and feed were varied, and the depth of the cut was kept constant during the turning. The plastic deformation and chip compression determine the efficiency of the cutting process. The higher compression requires more work to perform the process and, therefore, it requires more energy for doing so. With the increase of the cutting speed, the deformation for C45 steel is decreased. The rapid deformation reduction was observed when the cutting speed was increased from 145 m/min to 180 m/min. Generally, deformation is decreasing with the increase of the feed. Only at a cutting speed of 145 m/min was the deformation elevation observed, when the feed was increased from 0.4 mm to 0.6 mm. During the turning of the 62SiMnCr4 tool steel we observed an error value at a cutting speed of 145 m/min and a feed of 0.4 mm was the middle cutting parameter. However, feed dependence was clear: With an increase of the feed, the plastic deformation was decreasing. This decreasing was more rapid with the increasing of the cutting speed. Besides plastic deformation, there was analysed chip compression as well. With the increasing of the cutting speed, there was a decrease of the chip compression. Due to a lack of information in the area of the chip compression and the plastic deformation in the cutting process, we decided to investigate the cutting zone for the turning of tool steels 62SiMnCr4, which was compared with the reference steel C45. The results could be applied to increase the efficiency of the process and improvement of the surface integrity.

Study of Phase Transformation of Medium Carbon Steel after Hot Plastic Deformation

2016 ◽  
Vol 258 ◽  
pp. 599-602
Author(s):  
Rostislav Kawulok ◽  
Ivo Schindler ◽  
Petr Kawulok ◽  
Janusz Dänemark ◽  
Petr Opěla ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
Phase Transformation ◽  
Carbon Steel ◽  
Medium Carbon Steel ◽  
Transformation Kinetics ◽  
Bainite Transformation ◽  
Cooling Rates ◽  
Hot Plastic Deformation ◽  
Medium Carbon ◽  
Start Temperature

The CCT and DCCT diagrams of steel C60 (with approx. 0.6 % C) were constructed on the basis of dilatation tests with and/or without an influence of the previous deformation and they were then compared, order to make an evaluation of the influence of the previous deformation on the phase transformation kinetics. For the execution of the experiment, the dilatation module of the plastometer Gleeble 3800 was used. The accuracy of the diagrams was faced with metallographic analyses and measurements. The previous deformation expressly retarded a bainite transformation and slightly accelerated ferrite and pearlite transformations. The martensite start temperature was practically not influenced by the previous deformation; however, the applied deformation caused the creation of the martensite at lower cooling rates.

Wear Mechanism of Ti(C, N)-Based Cermet Cutting Tools in the Machining of Normalized Medium Carbon Steel AISI1045

2007 ◽  
Vol 353-358 ◽  
pp. 792-795 ◽  
Author(s):  
Zeng Min Shi ◽  
Yong Zheng ◽  
Wen Jun Liu
Keyword(s):  
Carbon Steel ◽  
Wear Mechanism ◽  
Flank Wear ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Medium Carbon Steel ◽  
Depth Of Cut ◽  
Cutting Condition ◽  
Vacuum Sintering ◽  
Medium Carbon

Ti(C, N)-based cermet cutting tools were prepared by vacuum sintering and tested in dry machining of normalized medium carbon steel (AISI1045) at various combinations of cutting speed (Vc), feed rate (f), and depth of cut (ap). And the wear mechanism was investigated in detail using scanning electron microscopy (SEM) and electron-probe microanalysis (EPMA). Comparing to the cemented carbide YT15 and cermet TN20, the newly fabricated cermet tools exhibited better performance and higher wear resistance. For Ti(C, N)-based cermet tools, the wear mechanism was predominantly controlled by the flank wear under all cutting condition. It was found that the removal of the ceramic grain and abrasive wear were the main source of tools failure. In addition, adhesion and oxidation were also observed.

scholarly journals PREDICTION OF TANGENTIAL CUTTING FORCE IN END MILLING OF MEDIUM CARBON STEEL BY COUPLING DESIGN OF EXPERIMENT AND RESPONSE SURFACE METHODOLOGY

1970 ◽  
Vol 40 (2) ◽  
pp. 95-103 ◽  
Author(s):  
Md. Anayet Patwari ◽  
A.K.M. Nurul Amin ◽  
Waleed F. Faris
Keyword(s):  
Response Surface Methodology ◽  
Carbon Steel ◽  
Cutting Force ◽  
Feed Rate ◽  
End Milling ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Medium Carbon Steel ◽  
Depth Of Cut ◽  
Medium Carbon

The present paper discusses the development of the first and second order models for predicting the tangential cutting force produced in end-milling operation of medium carbon steel. The mathematical model for the cutting force prediction has been developed, in terms of cutting parameters cutting speed, feed rate, and axial depth of cut using design of experiments and the response surface methodology (RSM). All the individual cutting parameters affect on cutting forces as well as their interaction are also investigated in this study. The second order equation shows, based on the variance analysis, that the most influential input parameter was the feed rate followed by axial depth of cut and, finally, by the cutting speed. Central composite design was employed in developing the cutting force models in relation to primary cutting parameters. The experimental results indicate that the proposed mathematical models suggested could adequately describe the performance indicators within the limits of the factors that are being investigated. The adequacy of the predictive model was verified using ANOVA at 95% confidence level. This paper presents an approach to predict cutting force model in end milling of medium carbon steel using coated TiN insert under dry conditions and full immersion cutting.Keywords: Tangential Cutting Forces; RSM; coated TiN; model.DOI: 10.3329/jme.v40i2.5350Journal of Mechanical Engineering, Vol. ME 40, No. 2, December 2009 95-103

The Factors Influenced to Surface Finish in Milling for Hardened Medium Carbon Steel: JIS S50C

2011 ◽  
Vol 383-390 ◽  
pp. 7133-7137 ◽  
Author(s):  
Komson Jirapattarasilp ◽  
Sittichai Kaewkuekool ◽  
Worapong Phongphatrawut
Keyword(s):  
Surface Roughness ◽  
Carbon Steel ◽  
Surface Quality ◽  
Surface Finish ◽  
Feed Rate ◽  
Cutting Speed ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
High Cutting Speed ◽  
Full Factorial Experimental Design

The aim of this research was to study factors, which was influenced on surface roughness in vertical milling of hardened medium carbon steel. The specimen was medium carbon steel grade JIS S50C that was hardened at 56± 2 HRC. Full factorial experimental design was conducted by 3 factors and 3 levels (33 design) with 2 replications. Studied factors were consisted of cutting speed, feed rate, and air coolant pressure. The results revealed that influenced factor affected to surface roughness was cutting speed and feed rate which showed significantly different. Higher cutting speed would cause on better surface quality. On the other hand, poorer surface quality was produced by higher feed rate. However, factors interaction were found between cutting speed with air coolant pressure and feed rate with air coolant pressure that significantly influenced to surface roughness. The interaction of high cutting speed with high air coolant pressure would be better quality of surface finish and lower feed rate with high air coolant pressure would be better surface quality.

Optimization of Surface Roughness in End Milling of Medium Carbon Steel under the Influence of Magnets Attached to the Machine Spindle

2012 ◽  
Vol 576 ◽  
pp. 115-118
Author(s):  
A.K.M. Nurul Amin ◽  
Syidatul Akma ◽  
Maizatul Akma ◽  
M.D. Arif
Keyword(s):  
Surface Roughness ◽  
Carbon Steel ◽  
Metal Cutting ◽  
Permanent Magnets ◽  
End Milling ◽  
Cutting Speed ◽  
Medium Carbon Steel ◽  
Depth Of Cut ◽  
Machining Accuracy ◽  
Medium Carbon

One of the major technological parameters in metal cutting is surface roughness. It is an unavoidable, and often, unwanted by-product of all machining operations, especially end milling. Surface roughness is directly related to product quality and performance, operation cost, machining accuracy, and chatter. Today’s stringent customer requirements demand machined parts with minimum (mirror finished) products. Hence, the prediction, modeling, and optimization of surface roughness is a quintessential concern in machining research and industrial endeavor. This research was undertaken in order to determine whether end milling of medium carbon steel performed using chosen ranges of cutting parameter and under magnetic field generated by permanent magnets could effectively improve surface roughness. A small central composite design with five levels and an alpha value of 1.4142, in Response Surface Methodology, was used in developing the relationship between cutting speed, feed, and depth of cut, with surface roughness. Design-Expert 6.0 software was utilized to develop the quadratic empirical mathematical model for surface roughness. The experiments were performed under two different conditions. The first condition was cutting under normal conditions, while the other one was cutting under the application of magnetic fields from two permanent magnets. Medium carbon steel was used as the work material. The resultant average surface roughness was found to be reduced by a maximum of 59% due to magnet application.

Effect of Plastic Deformation at Room Temperature on Powder RE-Chrome-Boronizing for Medium Carbon Steel

2007 ◽  
Vol 353-358 ◽  
pp. 575-578
Author(s):  
Bin Xu ◽  
Le Yang ◽  
Shi Bo Xing ◽  
Li Li
Keyword(s):  
Plastic Deformation ◽  
Carbon Steel ◽  
Room Temperature ◽  
Heating Time ◽  
Boride Layer ◽  
Medium Carbon Steel ◽  
Cold Plastic Deformation ◽  
Main Role ◽  
Medium Carbon ◽  
High Microhardness

In order to increase boronizing speed without decreasing the hardness of boride layer, the effect of plastic deformation at room temperature on powder RE-chrome-boronizing for a medium carbon steel (steel 45), in which boronizing plays a main role, was studied in this paper. The cold plastic deformation (CPD), whether compressing or shot-peening, can increase boronizing speed. Meanwhile, the boride layer can also retain its high microhardness (1 300―1 900HV0.1) with low brittleness. The layer depth achieved for a given heating time increases with increasing CPD degree on the steel. The analyses show that boronizing kinetics in the RE-chrome-boronizing (RE-Cr-B) samples with CPD can be enhanced.

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