First-Principles Calculations of Y-Si-O Nanoclusters and Effect of Si on Microstructure and Mechanical Properties of 12Cr ODS Steel in Vacuum Sintering System

High density of thermally stable Y-Si-O nanoparticles dispersed in the Fe matrix play a primary role in oxide dispersion strengthened (ODS) steel. In this study, the binding energies of solutes Y, O and Si with vacancies have been calculated in the framework of first-principles density functional theory. According to the calculations, any two solutes of Y, O and Si bound with each other strongly in the second nearest neighboring (NN) sites while not in 1NN. A vacancy (v) bounds strongly with Y and O in 1NN site. The binding sequence of solutes with v followed O-v → Y-v → Si-v, and the affinity of Y, Si and v with O followed O-Y → O-v → O-Si. The nucleation mechanism of Y-O-Si nanoclusters was determined, which gave the feasibility of adding Si to ODS steels. The core (consisting of Si and O)-shell (enriched Fe and Cr) structure of the microparticles was found in ODS steels containing Si, fabricated by mechanical alloying (MA) and vacuum sintering. Moreover the nanoparticles of monoclinic cubic Y2O3, Y2SiO5 and Y2Si2O7 with sizes of 5 ~ 12 nm were observed in ODS steel. Si reduced the sintering temperature by maximizing densities and mechanical properties at a lower sintering temperature. The steel with 3 wt% Si was sintered at 1280 °C, exhibiting the best comprehensive mechanical properties. The tensile strength, hardness and relative density were 1025 MPa, 442.44 HV and 95.3%, respectively.

Development of TiB and nanocrystalline Ti-reinforced novel hybrid Ti nanocomposite produced by powder metallurgy

Titanium monoboride (TiB) whisker-reinforced titanium (Ti) matrix composites were produced by powder metallurgy, through vacuum sintering. TiB is formed by thermal decomposition of TiB2 precursor. In addition, a new hybrid composite was developed by admixing nanograined and nanocrystalline (more important) Ti to enhance the transformation mechanism of TiB2 to TiB phase. The morphology and particle size of the initial powders, mixtures and the microstructure of the composites have been studied by scanning electron microscopy (SEM). The phase analysis and transformation monitoring were performed by X-ray diffraction (XRD). The sintered composites were also subjected to compressive strength and hardness measurements. According to XRD results, through the addition of nanocrystalline Ti, a probable enhancement of the TiB2 → TiB transformation occurred producing more TiB whiskers in the hybrid composites. All samples of the hybrid composites exhibited improved yield strength (1365 MPa) and hardness (358 HV) compared to the non-hybrid ones 927 MPa and 254 HV, respectively. Graphical abstract

Optical, Thermal, and Mechanical Properties of (Y1-xScx)2O3 Transparent Ceramics

Sesquioxides such as Y2O3 and Sc2O3 are important optical materials, but the fabrication of their transparent ceramics remains a challenge due to the ultra-high melting point of over 2400 oC. In this work, a series of (Y1-xScx)2O3 transparent ceramics were successfully fabricated by a simple vacuum sintering process without any sintering additives, and the effect of Scandium (Sc) content on the crystal structure and optical/thermal/mechanical properties were evaluated. Y2O3 and Sc2O3 form a complete solid solution with a cubic bixbyite structure. The formation of (Y1-xScx)2O3 solid solution promotes the densification of ceramics, leading to the realization of high transparency close to the theoretical transmittance over a wide wavelength range of 0.35-8 mm. In particular, the in-line transmittance in the range of 0.6-6 mm remains above 80% for (Y1-xScx)2O3 with x = 0.23-0.31, while the pristine Y2O3 and Sc2O3 are opaque. Moreover, the mechanical properties including Vickers hardness (Hv), fracture toughness (KIC), and biaxial strength (δb) are evidently enhanced due to the solid solution strengthening, while the thermal conductivity is reduced due to the reduction of photon free path. This study demonstrates that forming of solid solution is a facile and universal approach for preparing sesquioxides transparent ceramics with high optical and mechanical quality.

(Ce, Gd):YAG-Al2O3 composite ceramics for high-brightness yellow light-emitting diode applications

Gd3+ ions were doped in Ce:YAG ceramics as the phosphor material for the high-brightness yellow LED (565-590 nm). Besides the role of spectral modulation, the introduction of Gd3+ ions also exacerbates the thermal quenching effect. To increase its thermal performance, Al2O3 were introduced as the second phase and (Ce0.6%Y69.4%Gd30%)3Al5O12-z% Al2O3 (z=0, 10, 20, 30, 40) composite ceramics were fabricated by vacuum sintering. Their composite microstructures and phase structures were characterized. As the amount of Al2O3 increases from 0 wt% to 40 wt%, there is a noticeable improvement on the thermal conductivity. The thermal stability also increases and the operating temperature of ceramics reduced from 141.1 °C to 132.2 °C. Collaborating composite ceramics with InGaN blue chips, the steady-state luminous efficiency of 40 wt%-Al2O3 yellow LED reaches the highest value of 109.49 lm/W, which is 8.54 % higher than that of Al2O3-free sample. Additionally, scattering behavior and conversion efficiency of composite ceramics with different thicknesses were investigated.

Design and Production of a New FeCoNiCrAlCu High-Entropy Alloy: Influence of Powder Production Method on Sintering

The structure of FeCoNiCrAl1.8Cu0.5 high-entropy alloys (HEA) obtained by two different routes has been studied. The selection of the composition has followed the Hume–Rothery approach in terms of number of itinerant electrons (e/a) and average atomic radius to control the formation of specific phases. The alloys were obtained either from a mixture of elemental powders or from gas-atomised powders, being consolidated in both cases by uniaxial pressing and vacuum sintering at temperatures of 1200 °C and 1300 °C. The characterization performed in the sintered samples from both types of powder includes scanning electron microscopy, X-ray diffraction, differential thermal analysis, and density measurements. It was found that the powder production techniques give similar phases content. However, the sintering at 1300 °C destroys the achieved phase stability of the samples. The phases identified by all techniques and confirmed by Thermo-Calc calculations are the following: a major Co-Ni-Al-rich (P1) BCC phase, which stays stable after 1300 °C sintering and homogenising TT treatments; a complex Cr-Fe-rich (P2) B2 type phase, which transforms into a sigma phase after the 1300 °C sintering and homogenising TT treatments; and a very minor Al-Cu-rich (P3) FCC phase, which also transforms into Domain II and Domain III phases during the heating at 1300 °C and homogenising TT treatments.