scholarly journals FEM Simulation and Experimental Tests on the SMAW Welding of a Dissimilar T-Joint

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1016
Author(s):  
Raffaele Sepe ◽  
Venanzio Giannella ◽  
Alessandro Greco ◽  
Alessandro De Luca
Keyword(s):  
Fem Simulation ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Experimental Tests ◽  
Fe Model ◽  
Shielded Metal Arc Welding ◽  
Fe Modelling ◽  
Metal Arc Welding ◽  
High Level ◽  
Welding Processes

Residual stresses induced by the welding processes may, in some cases, result in significant warping and distortions that can endanger the integrity of the welded structures. This document reports an investigation of the welding process to make a dissimilar T-joint through an advanced Finite Element (FE) modelling and a dedicated laboratory test. The T-joint consisted of two plates of dissimilar materials, AISI304 and S275JR steels, both having a thickness of 5 mm, welded through a Shielded Metal Arc Welding (SMAW). Thermocouples were used to acquire the temperature variations during welding. In parallel, an FE model was built and the welding process was simulated through the “element birth and death” technique. Numerical and experimental outcomes were compared in terms of temperature distributions during welding and in terms of distortion at the end of the final cooling, showing that the FE model was able to provide a high level of accuracy.

scholarly journals Conversion of a Conventional Lathe Machine into a Friction Welding Machine and Performing Some Experimental Tests for its Operational Feasibility

2021 ◽  
Vol 40 (3) ◽  
pp. 545-555
Author(s):  
Kamran Shah ◽  
Hassan Khurshid ◽  
Izhar Ul Haq ◽  
Nauman Khurram ◽  
Zeeshan Ali
Keyword(s):  
Friction Welding ◽  
Applied Pressure ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Experimental Tests ◽  
Cost Effective ◽  
High Productivity ◽  
Welding Machine ◽  
Lathe Machine ◽  
Welding Processes

In today’s manufacturing environment, there is always a need to use cost effective methods and materials for production purposes. Friction welding is one of such method that offers cost effectiveness and high productivity rate as compared to other similar welding processes. Friction welding process has been used widely in the manufacturing world. It is an adjustable and tolerant process that can join most engineering materials. It is a well-established welding process that can produce good quality weldment between similar and dissimilar materials. Due to this flexibility of use of different materials, it has been used in many applications such as aerospace, automotive and other related manufacturing industries etc. The main objective of this research is to study possibility of doing friction-welding on a typical lathe machine instead of doing it on a friction welding machine and also to check the reliability of the welded joint. Conventional Lathe machine was converted into a friction-welding machine by adopting a systematic procedure. The fixture of the attachment was designed, manufactured and installed and different parameters such as applied pressure and spindle rpm were tested in order to achieve the welding joint by friction. The materials used for welding were Stainless Steel 070M20 and Aluminum 2011-T3.

scholarly journals A Work on Welding Productivity and Economy for Smaw & Fcaw Processes

2020 ◽  
Vol 9 (5) ◽  
pp. 372-376
Keyword(s):  
Welding Process ◽  
Cost Savings ◽  
Careful Analysis ◽  
Vital Role ◽  
Shielded Metal Arc Welding ◽  
Production Studies ◽  
Metal Arc Welding ◽  
Service Conditions ◽  
Welding Processes ◽  
Selection Of

Every welding process possess its own advantages and limitations and selected after careful analysis and study of variables related to the process /product form and application criteria. Factors governing the selection of welding process includes the type of the product to be welded, material, joint geometry, field and service conditions, productivity expectations, capital cost, availability of resources, quality requirements, net cost savings etc. Currently in India, shielded metal arc welding is the major welding process dominates the welding industry and plays a key role compared to other welding processes. To achieve the higher productivity and cost savings, it is necessary to adopt suitable welding process, which can be superior to SMAW and can be justified fully in terms of productivity, quality and cost. Comparative production studies were conducted to establish the facts and to arrive conclusion. This concept will be applicable for pipe spools welding in a fabrication shop for welding groove and fillet weld joints in out of position. Process will be applied for large bore spools welding i.e. for Pipe diameter equivalent or greater than 168 mm OD and wall thickness of 7.11 mm and above. For study purpose only two welding processes were taken into account i.e. SMAW and FCAW. Since carbon steel pipe spools fabrication is 85% of the total scope, selection of the high productive and cost economic welding process plays a vital role.

scholarly journals Techno-economic Feasibility of Modified Pulse Arc Deposition on Thick Section of Quenched and Tempered Steel

2019 ◽  
Vol 269 ◽  
pp. 01012 ◽  
Author(s):  
Neville Cornish ◽  
Rahim. Kurji ◽  
Anthony Roccisano ◽  
Reza Ghomashchi
Keyword(s):  
Arc Welding ◽  
Welding Process ◽  
Economic Feasibility ◽  
Shielded Metal Arc Welding ◽  
Metal Arc Welding ◽  
Arc Welding Process ◽  
Quenched And Tempered Steel ◽  
High Level ◽  
Pulsed Arc ◽  
Arc Deposition

Quenched and Tempered (Q&T) steels welded structures that have numerous applications, particularly in the defence industry. However these steels are particularly prone to Hydrogen Assisted Cold Cracking (HACC) and require a highly-skilled welder to fabricate defect-free structures. This is due to the selection of the manual metal arc welding process of shielded metal arc welding (SMAW). The introduction of Modified Pulsed arc mode of depositions; a variation to Pulsed Arc deposition, has advanced deposition rates and can be employed by welders with a greater variation in skill. In this body of work, full strength butt welds are fabricated on 20mm, sections of Q&T AS/NZS 3597 Grade 700 steel under a high level of restraint using Modified Pulse Gas Metal Welding (GMAW-P) and conventional Shielded Metal Arc Welding (SMAW). The study investigates the economic feasibly of the two modes of deposition and the propensity for cracking when welded under high restraint. The study concluded that modified GMAW-P achieved reduction of 63% in the ‘Arc-On' time and an 88% reduction in the total normalised fabrication time. However, due to the increased propensity to lack of fusion type defects, strict controls must be employed in optimising the welding procedure to mediate for such defects if GMAW-P is to provide a techno-economically beneficial alternative to conventional SMAW when welding Q&T steels.

scholarly journals Evaluation of the quality of the shielded metal arc welding process using speckle interferometry

2020 ◽  
Vol 7 (1) ◽  
Author(s):  
Felipe Maia Prado ◽  
Daniel José Toffoli ◽  
Sidney Leal Da Silva
Keyword(s):  
Arc Welding ◽  
Speckle Pattern ◽  
Welding Process ◽  
Time History ◽  
Speckle Interferometry ◽  
Shielded Metal Arc Welding ◽  
Metal Arc Welding ◽  
Properties Of Materials ◽  
Arc Welding Process

Speckle, which is a branch of optics that studies the interference pattern caused by the incidence of coherent light in a material’s surface, has some optical techniques and methods that can be successfully applied to determine properties of materials. In this work we used the method called THSP, Time History Speckle Pattern, in samples made of AISI 1020 carbon steel that were submitted to the shielded metal arc welding (SMAW) process, with the objective of identifying (qualitatively) the level of irregularity on its welded surface, by comparing these samples with a default sample, made with the same material. The technique of spekle by reflection was used for data collection. The results showed quantitative diferences between the default welded sample and the other samples, and there are good perspectives that speckle can be applied to determine the quality of the welding process, since the results showed more accuracy than visual inspection.  

A study on sustainability assessment of welding processes

2019 ◽  
Vol 234 (3) ◽  
pp. 501-512 ◽  
Author(s):  
Jaber Jamal ◽  
Basil Darras ◽  
Hossam Kishawy
Keyword(s):  
Arc Welding ◽  
Social Impact ◽  
Sustainability Assessment ◽  
Gas Metal Arc Welding ◽  
Welding Process ◽  
Friction Stir ◽  
Gas Tungsten Arc ◽  
Metal Arc Welding ◽  
Sustainability Assessments ◽  
Welding Processes

The concept of “sustainability” has recently risen to take the old concept of going “green” further. This article presents general methodologies for sustainability assessments. These were then adapted to measure and assess the sustainability of welding processes through building a complete framework, to determine the best welding process for a particular application. To apply this methodology, data about the welding processes would be collected and segregated into four categories: environmental impact, economic impact, social impact, and physical performance. The performance of each category would then be aggregated into a single sustainability score. To demonstrate the capability of this methodology, case studies of three different welding processes were performed. Friction stir welding obtained the highest overall sustainability score compared to gas tungsten arc welding and gas metal arc welding.

Effect of Post-Weld Heat Treatment on Hardness in Superduplex Stainless Steel ASTM A890/A890M - Grade 6A

2020 ◽  
Vol 1012 ◽  
pp. 296-301
Author(s):  
Clélia Ribeiro de Oliveira ◽  
Eloá Lopes Maia ◽  
Solange T. da Fonseca ◽  
Marcelo Martins ◽  
Julián Arnaldo Ávila Díaz ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Stainless Steel ◽  
Arc Welding ◽  
Treatment Condition ◽  
Heat Treatment Condition ◽  
Shielded Metal Arc Welding ◽  
Metal Arc Welding ◽  
Superduplex Stainless Steel ◽  
Secondary Austenite ◽  
Welding Processes

Superduplex stainless steel alloy exhibit high mechanical and corrosion resistance, which main industrial application is in the petrochemical industry. The manufacture and maintenance of such equipment usually involve welding processes, followed by post-welded heat treatment and it often becomes impossible to apply heat treatments. Thereby, the purpose of this work is to verify the effect of a post-welded heat treatment on shielded metal arc welding in steel grade ASTM A890/A890M - grade 6A. The microstructure in the as-welded condition consisted of austenite, secondary austenite, and ferrite phases and, the post-welded heat treatment condition exhibited only austenite and ferrite. The hardness in the melt zone reached values of 300 HV after welding and, the value was reduced to 260 HV in the post-welded heat treatment condition.

Optimization of Process Parameters for Friction Welding of Bimetallic Welds

2012 ◽  
Vol 585 ◽  
pp. 440-444
Author(s):  
Rahul Chhibber ◽  
Yogesh Kumar Singla ◽  
Bijan Kumar Dutta
Keyword(s):  
Friction Welding ◽  
Arc Welding ◽  
Structural Changes ◽  
Dissimilar Materials ◽  
Austenitic Stainless Steels ◽  
Inert Gas ◽  
Welding Parameters ◽  
Shielded Metal Arc Welding ◽  
Optimization Of Process Parameters ◽  
Metal Arc Welding

Bimetallic welds made between ferritic steels and austenitic stainless steels are conventionally fabricated using arc welding procedures such as Tungsten Inert Gas, Metal Inert Gas, Shielded Metal Arc Welding and Submerged Arc Welding. However friction welding provides a new and unique solid state approach for joining many similar and dissimilar materials, which may not be possible to join by other welding techniques available without adding any external filler metal. This approach is mostly used in joining of dissimilar materials. The reason for increased utility being the absence of any external filler material which may otherwise add to the heterogeneity of the weld structure. In this paper, the fabrication and effect of friction welding parameters on mechanical-micro structural changes of bimetallic weld joints has been discussed. An attempt has also been made to relate the effect of friction welding parameters on the peak temperature values taken near faying surface and micro hardness changes measured in various zones of weld.

Sign in / Sign up

Export Citation Format

Share Document