scholarly journals Fabrication, Experiments, and Analysis of an LBM Additive-Manufactured Flexure Parallel Mechanism

Micromachines ◽  
2018 ◽  
Vol 9 (11) ◽  
pp. 572 ◽  
Author(s):  
Huaxian Wei ◽  
Li Wang ◽  
Xiaodong Niu ◽  
Jian Zhang ◽  
Alessandro Simeone

Additive manufacturing technology has advantages for realizing complex monolithic structures, providing huge potential for developing advanced flexure mechanisms for precision manipulation. However, the characteristics of flexure hinges fabricated by laser beam melting (LBM) additive manufacturing (AM) are currently little known. In this paper, the fabrication and characterization of a flexure parallel mechanism through the LBM process are reported for the first time to demonstrate the development of this technique. The geometrical accuracy of the additive-manufactured flexure mechanism was evaluated by three-dimensional scanning. The stiffness characteristics of the flexure mechanism were investigated through finite element analysis and experimental tests. The effective hinge thickness was determined based on the parameters study of the flexure parallel mechanism. The presented results highlight the promising outlook of LBM flexure parts for developing novel nanomanipulation platforms, while additional attention is required for material properties and manufacturing errors.

Author(s):  
Marijn Nijenhuis ◽  
J. P. Meijaard ◽  
Just L. Herder ◽  
Shorya Awtar ◽  
Dannis M. Brouwer

A flexure strip has constraint characteristics, such as stiffness properties and error motions, that limit its performance as a basic constituent of flexure mechanisms. This paper presents a framework for modeling the deformation and stiffness characteristics of general three-dimensional flexure strips that exhibit bending, shear and torsion deformation. The formulation is based on a finite strain discrete spatial beam element with refinements to account for plate-like behavior due to constrained cross-sectional warping. This framework is suited for analytical calculations thanks to the accuracy of the beam element, while its discrete nature allows for easy implementation in numeric software to serve as calculation aid. As case study, a closed-form parametric analytical expression is derived for the lateral support stiffness of a parallel flexure mechanism. This captures the deteriorating support stiffness when the mechanism moves in the intended degree of freedom. By incorporating relevant geometric nonlinearities and a warping constraint stiffening factor, an accurate load-displacement and stiffness expression for the lateral support direction is obtained. This result is verified by nonlinear finite element analysis.


Mathematics ◽  
2021 ◽  
Vol 9 (13) ◽  
pp. 1468
Author(s):  
Luis Nagua ◽  
Carlos Relaño ◽  
Concepción A. Monje ◽  
Carlos Balaguer

A soft joint has been designed and modeled to perform as a robotic joint with 2 Degrees of Freedom (DOF) (inclination and orientation). The joint actuation is based on a Cable-Driven Parallel Mechanism (CDPM). To study its performance in more detail, a test platform has been developed using components that can be manufactured in a 3D printer using a flexible polymer. The mathematical model of the kinematics of the soft joint is developed, which includes a blocking mechanism and the morphology workspace. The model is validated using Finite Element Analysis (FEA) (CAD software). Experimental tests are performed to validate the inverse kinematic model and to show the potential use of the prototype in robotic platforms such as manipulators and humanoid robots.


Author(s):  
Shiladitya Sen ◽  
Shorya Awtar

The constraint-based design of flexure mechanisms requires a qualitative and quantitative understanding of the constraint characteristics of flexure elements that serve as constraints. This paper presents the constraint characterization of a slender, uniform and symmetric cross-section, spatial beam, which is one of the most basic flexure elements used in three-dimensional flexure mechanisms. The constraint characteristics of interest, namely stiffness and error motions, are determined from the non-linear load-displacement relations of the beam. Appropriate simplifying assumptions are made in deriving these relations so that relevant non-linear effects (load-stiffening, kinematic, and elastokinematic) are captured in a compact, closed-form, and parametric manner. The resulting spatial beam constraint model is shown to be accurate, using non-linear finite element analysis, within a load and displacement range of practical interest. The utility of this model lies in the physical and analytical insight that it offers into the constraint behavior of a spatial beam flexure, its use in 3D flexure mechanism geometries, and fundamental performance tradeoffs in flexure mechanism design.


Author(s):  
Chike Okoloekwe ◽  
Muntaseer Kainat ◽  
Doug Langer ◽  
Sherif Hassanien ◽  
J.J. Roger Cheng ◽  
...  

Oil and gas pipelines traverse long distances and are often subjected to mechanical forces that result in permanent distortion of its geometric cross section in the form of dents. In order to prioritize the repair of dents in pipelines, dents need to be ranked in order of severity. Numerical modeling via finite element analysis (FEA) to rank the dents based on the accumulated localized strain is one approach that is considered to be computationally demanding. In order to reduce the computation time with minimal effect to the completeness of the strain analysis, an approach to the analytical evaluation of strains in dented pipes based on the geometry of the deformed pipe is presented in this study. This procedure employs the use of B-spline functions, which are equipped with second-order continuity to generate displacement functions, which define the surface of the dent. The strains associated with the deformation can be determined by evaluating the derivatives of the displacement functions. The proposed technique will allow pipeline operators to rapidly determine the severity of a dent with flexibility in the choice of strain measure. The strain distribution predicted using the mathematical model proposed is benchmarked against the strains predicted by nonlinear FEA. A good correlation is observed in the strain contours predicted by the analytical and numerical models in terms of magnitude and location. A direct implication of the observed agreement is the possibility of performing concise strain analysis on dented pipes with algorithms relatively easy to implement and not as computationally demanding as FEA.


Fractals ◽  
1995 ◽  
Vol 03 (04) ◽  
pp. 879-891 ◽  
Author(s):  
M. SERNETZ ◽  
M. JUSTEN ◽  
F. JESTCZEMSKI

Three-dimensional data sets of kidney arterial vessels were obtained from resin casts by serial sectioning and by micro-NMR-tomography, and were analyzed by the mass-radius-relation both for global and local scaling properties. We present for the first time the spatial resolution of local scaling and thus the dispersion of the fractal dimension within the organs. The arterial system is characterized as a non-homogeneous fractal. We discuss and relate the fractal structure to the scaling and allometry of metabolic rates in living organisms.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Stephen Wan ◽  
Jason Leong ◽  
Te Ba ◽  
Arthur Lim ◽  
Chang Wei Kang

The performance of fluid pumps based on Wankel-type geometry, taking the shape of a double-lobed limaçon, is characterized. To the authors’ knowledge, this is the first time such an attempt has been made. To this end, numerous simulations for three different pump sizes were carried out and the results were understood in terms of the usual scaling coefficients. The results show that such pumps operate as low efficiency (<30%) valveless positive displacements pumps, with pump flow-rate noticeably falling at the onset of internal leakage. Also, for such pumps, the mechanical efficiency varies linearly with the head coefficient, and, within the onset of internal leakage, the capacity coefficient holds steady even across pump efficiency. Simulation of the flow field reveals a structure rich in three-dimensional vortices even in the laminar regime, including Taylor-like counterrotating vortex pairs, pointing towards the utility of these pumps in microfluidic applications. Given the planar geometry of such pumps, their applications as microreactors and micromixers are recommended.


Author(s):  
Stephen Brian Schmitt

The Vanderbilt Concrete Canoe (VCC) Team has a competitive history at the Southeastern Regional ASCE Conference, placing in the top five schools throughout the past three years. The most recent concrete canoe project was named The Little Engine That Canoed in 2006 to honor Commodore Cornelius Vanderbilt’s origins in the railroad industry and as a reminder of the power of persistence. Developing The Little Engine was a small portion of the overall project objectives. The design team first compiled a significant body of literature that systematically outlined the steps for a successful concrete canoe project. The Little Engine boasts a fresh hull, three-dimensional finite element analysis, and an optimized concrete composite. The canoe construction efforts yielded a female mold, canoe carrier, and stands. Team members found the process of modeling the V-shaped bow and stern sections and a rounded stern stem to be the most challenging obstacles. Three-dimensional analysis was performed for the first time in school history and provided insight into graduate level coursework. Similarly, designing a concrete composite to withstand the rigors of competition required the use of a polymer to replace water in the concrete mix. To reach new heights, the team utilized a functional breakdown structure. Teamwork and communication, in the face of limited manpower, resulted in performing over 800 man-hours of concrete canoe related activities during a two-year period.


2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Linbo Zhu ◽  
Abdel-Hakim Bouzid ◽  
Jun Hong

Bolted flange joints are widely used to connect pressure vessels and piping equipment together and facilitate their disassembly. Initial tightening of their bolts is a delicate operation because it is extremely difficult to achieve the target load and uniformity due to elastic interaction. The risk of failure due to leakage and fatigue under service loading is consequently increased. This paper presents a study on the effect of elastic interaction that is present during the tightening of bolted flange joints using three-dimensional nonlinear finite-element modeling and experimentation. The nonlinear nonelastic behavior of the gasket is taken into account in the numerical simulation. The scatter in bolt preload produced during the tightening sequence is evaluated. Based on the elastic interaction coefficient method, the initial target tightening load in each bolt for every pass is determined by using the nonlinear finite-element model to obtain a uniform preload after the final tightening pass. The validity of the finite-element analysis (FEA) is supported by experimental tests conducted on a NPS 4 class 900 weld neck bolted flange joints using fiber and flexible graphite gaskets. This study provides guidance and enhances the safety and reliability of bolted flange joints by minimizing bolt load scatter due to elastic interaction.


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