scholarly journals Data-Driven Dispatching Rules Mining and Real-Time Decision-Making Methodology in Intelligent Manufacturing Shop Floor with Uncertainty

Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4836
Author(s):  
Liping Zhang ◽  
Yifan Hu ◽  
Qiuhua Tang ◽  
Jie Li ◽  
Zhixiong Li

In modern manufacturing industry, the methods supporting real-time decision-making are the urgent requirement to response the uncertainty and complexity in intelligent production process. In this paper, a novel closed-loop scheduling framework is proposed to achieve real-time decision making by calling the appropriate data-driven dispatching rules at each rescheduling point. This framework contains four parts: offline training, online decision-making, data base and rules base. In the offline training part, the potential and appropriate dispatching rules with managers’ expectations are explored successfully by an improved gene expression program (IGEP) from the historical production data, not just the available or predictable information of the shop floor. In the online decision-making part, the intelligent shop floor will implement the scheduling scheme which is scheduled by the appropriate dispatching rules from rules base and store the production data into the data base. This approach is evaluated in a scenario of the intelligent job shop with random jobs arrival. Numerical experiments demonstrate that the proposed method outperformed the existing well-known single and combination dispatching rules or the discovered dispatching rules via metaheuristic algorithm in term of makespan, total flow time and tardiness.

Author(s):  
Shreyanshu Parhi ◽  
S. C. Srivastava

Optimized and efficient decision-making systems is the burning topic of research in modern manufacturing industry. The aforesaid statement is validated by the fact that the limitations of traditional decision-making system compresses the length and breadth of multi-objective decision-system application in FMS.  The bright area of FMS with more complexity in control and reduced simpler configuration plays a vital role in decision-making domain. The decision-making process consists of various activities such as collection of data from shop floor; appealing the decision-making activity; evaluation of alternatives and finally execution of best decisions. While studying and identifying a suitable decision-making approach the key critical factors such as decision automation levels, routing flexibility levels and control strategies are also considered. This paper investigates the cordial relation between the system ideality and process response time with various prospective of decision-making approaches responsible for shop-floor control of FMS. These cases are implemented to a real-time FMS problem and it is solved using ARENA simulation tool. ARENA is a simulation software that is used to calculate the industrial problems by creating a virtual shop floor environment. This proposed topology is being validated in real time solution of FMS problems with and without implementation of decision system in ARENA simulation tool. The real-time FMS problem is considered under the case of full routing flexibility. Finally, the comparative analysis of the results is done graphically and conclusion is drawn.


2020 ◽  
Vol 14 ◽  
pp. 174830262096239 ◽  
Author(s):  
Chuang Wang ◽  
Wenbo Du ◽  
Zhixiang Zhu ◽  
Zhifeng Yue

With the wide application of intelligent sensors and internet of things (IoT) in the smart job shop, a large number of real-time production data is collected. Accurate analysis of the collected data can help producers to make effective decisions. Compared with the traditional data processing methods, artificial intelligence, as the main big data analysis method, is more and more applied to the manufacturing industry. However, the ability of different AI models to process real-time data of smart job shop production is also different. Based on this, a real-time big data processing method for the job shop production process based on Long Short-Term Memory (LSTM) and Gate Recurrent Unit (GRU) is proposed. This method uses the historical production data extracted by the IoT job shop as the original data set, and after data preprocessing, uses the LSTM and GRU model to train and predict the real-time data of the job shop. Through the description and implementation of the model, it is compared with KNN, DT and traditional neural network model. The results show that in the real-time big data processing of production process, the performance of the LSTM and GRU models is superior to the traditional neural network, K nearest neighbor (KNN), decision tree (DT). When the performance is similar to LSTM, the training time of GRU is much lower than LSTM model.


Author(s):  
Raj Veeramani ◽  
Narayanan Viswanathan ◽  
Shailesh M. Joshi

Abstract New approaches for decision making are emerging to support the use of the Internet for supply-web interactions in the manufacturing industry. In this paper, we discuss one such paradigm, namely similarity-based decision support. It recognizes that knowledge of similar experiences can support rapid and effective decision making in various forms of supply-web interactions. We illustrate this approach using two prototype systems, WebScout (an agent-based system for customer–supplier matchmaking in the job-shop machining industry context) and TOME (Treasury of Manufacturing Experiences — an Intranet application to aid manufacturability assessment in foundries).


Author(s):  
Guido Vinci Carlavan ◽  
Daniel Alejandro Rossit

Industry 4.0 proposes the incorporation of information technologies at all levels of the production process. By incorporating these technologies, Industry 4.0 provides new tools for production planning processes, allowing to address problems in an innovative and efficient manner. From these technologies and tools, it is that in this work a One-of-a-Kind Production (OKP) process is approached, where the products tend to be highly customized. OKP implies working with a very large variability within production, demanding very efficient planning systems. For this, a planning model based on CONWIP-type strategies was proposed, which seeks to level the production of a shop floor configured in the form of a job shop. Even more, for having a more realistic shop-floor representation, machine failures have been included in the model. In turn, different dispatching rules were proposed to study the performance and analyze the behaviour of the system. From the results obtained, it is observed that, when the production demand is very exigent in relation with the capacity of the system, the dispatching rules that analyze the workload generated by each job tend to perform better. However, when the demand on the capacity of the production system is less intense, the rules associated with due dates are the ones that obtain the best results.


2022 ◽  
pp. 85-123
Author(s):  
Chandrani Singh ◽  
Sunil Hanmant Khilari ◽  
Archana Nandanan Nair

Agriculture being the prime means of livelihood, there is a basic need of re-inventing the farming best practices, combined with tech-driven innovations in this segment to ensure sustainability and eliminate poverty and hunger. In this chapter, the authors focus on introducing relevant technology-enabled services that will ensure economic sustainability, enhance food security through data-driven decision making by various stakeholders like farmers,agri-business and agri-tech start-ups, farmpreneurs, government, agronomists, and IT suppliers. The analyzed information will be used as a vantage by farmers to select precision farming practices to aid productivity to empower personnel to provide timely assistance and industries to implement real-time monitoring using sensors and devices. The chapter will help formulate concepts, methods, practices, benefits, and introducing several case scenarios to effectively propagate the service mode of farming that will imbibe pay-as-you go model ensuring cost optimization and operational ease.


2019 ◽  
Vol 18 (01) ◽  
pp. 35-56
Author(s):  
M. Habib Zahmani ◽  
B. Atmani

Identifying the best Dispatching Rule in order to minimize makespan in a Job Shop Scheduling Problem is a complex task, since no Dispatching Rule is better than all others in different scenarios, making the selection of a most effective rule which is time-consuming and costly. In this paper, a novel approach combining Data Mining, Simulation, and Dispatching Rules is proposed. The aim is to assign in real-time a set of Dispatching Rules to the machines on the shop floor while minimizing makespan. Experiments show that the suggested approach is effective and reduces the makespan within a range of 1–44%. Furthermore, this approach also reduces the required computation time by using Data Mining to determine and assign the best Dispatching Rules to machines.


2019 ◽  
Vol 6 (1) ◽  
pp. 157-163 ◽  
Author(s):  
Jie Lu ◽  
Anjin Liu ◽  
Yiliao Song ◽  
Guangquan Zhang

Abstract Data-driven decision-making ($$\mathrm {D^3}$$D3M) is often confronted by the problem of uncertainty or unknown dynamics in streaming data. To provide real-time accurate decision solutions, the systems have to promptly address changes in data distribution in streaming data—a phenomenon known as concept drift. Past data patterns may not be relevant to new data when a data stream experiences significant drift, thus to continue using models based on past data will lead to poor prediction and poor decision outcomes. This position paper discusses the basic framework and prevailing techniques in streaming type big data and concept drift for $$\mathrm {D^3}$$D3M. The study first establishes a technical framework for real-time $$\mathrm {D^3}$$D3M under concept drift and details the characteristics of high-volume streaming data. The main methodologies and approaches for detecting concept drift and supporting $$\mathrm {D^3}$$D3M are highlighted and presented. Lastly, further research directions, related methods and procedures for using streaming data to support decision-making in concept drift environments are identified. We hope the observations in this paper could support researchers and professionals to better understand the fundamentals and research directions of $$\mathrm {D^3}$$D3M in streamed big data environments.


Sign in / Sign up

Export Citation Format

Share Document