scholarly journals Number of Times Recycled and Its Effect on the Recyclability, Fluidity and Tensile Properties of Polypropylene Injection Molded Parts

2021 ◽  
Vol 13 (19) ◽  
pp. 11085
Author(s):  
Po-Wei Huang ◽  
Hsin-Shu Peng

The ease with which modern plastics can be injection molded makes them very suitable for the production of many different products and, today, plastics are often used as substitutes for metal. Polypropylene (PP) is one of the most widely used thermoplastics globally since it is very useful, cost-effective and flexible for molding. However, the amount of harm to the environment caused by plastic waste has become phenomenal and the recycling of plastics has become a serious aspect of environmental protection. PP, as the most commonly used plastic material, was selected for use in this study. It has a melt flow index of 15 g/min and its recyclability, fluidity, and physical properties, as well as manufacturing conditions, were explored in relation to the number of times the material could be recycled (TR). A cavity pressure sensor was used to measure the viscosity index of the recycled plastic after multiple cycles of plasticizing and injection, part molding, scrap-recycling, and crushing. A paperclip-shaped test specimen was used to determine PP fluidity and crystallinity of specimens with different TRs. Tensile tests were used to detect differences in the tensile strength between specimens made from Raw-PP and recycled PP. The results showed that PP that had been recycled several times had a higher melt flow index, material fluidity, melting peak area, crystallinity, crystallization rate, and crystallization temperature. Repeated injection and recycling of the material had reduced the length of the molecular chains and broadened the molecular weight distribution. This improved the fluidity and increased crystallinity. The increase in fluidity made cavity filling easier, reducing the cavity pressure as well as the viscosity index. The results of this study showed that the recycling of the PP could improve the physical properties of the products to a degree and also went some way to further the benefits of a circular economy. The recycling of injection-molded PP material can be added to renewable energy technologies and used in environmental impact assessment.

2016 ◽  
Vol 16 (2) ◽  
pp. 334-338 ◽  
Author(s):  
Jiří Čop ◽  
Ladislav Fojtl ◽  
Ondřej Bílek ◽  
Vladimír Pata

e-Polymers ◽  
2020 ◽  
Vol 20 (1) ◽  
pp. 133-143 ◽  
Author(s):  
Tuffaha Fathe Salem ◽  
Seha Tirkes ◽  
Alinda Oyku Akar ◽  
Umit Tayfun

AbstractChopped jute fiber (JF) surfaces were modified using alkaline, silane and eco-grade epoxy resin. Surface characteristics of jute fibers were confirmed by FTIR and EDX analyses. JF filled polyurethane elastomer (TPU) composites were prepared via extrusion process. The effect of surface modifications of JF on mechanical, thermo-mechanical, melt-flow, water uptake and morphological properties of TPU-based eco-composites were investigated by tensile and hardness tests, dynamic mechanical analysis (DMA), melt flow index (MFI) test, water absorption measurements and scanning electron microscopy (SEM) techniques, respectively. Mechanical test results showed that silane and epoxy treated JF additions led to increase in tensile strength, modulus and hardness of TPU. Glass transition temperature (Tg) of TPU rose up to higher values after JF inclusions regardless of treatment type. Si-JF filled TPU exhibited the lowest water absorption among composites. Surface treated JFs displayed homogeneous dispersion into TPU and their surface were covered by TPU according to SEM micro-photographs.


2012 ◽  
Vol 487 ◽  
pp. 644-648
Author(s):  
Yuan Liu ◽  
Lin Wang ◽  
Qing Yan Xu ◽  
Pei Jie Lin ◽  
Zhi Hong Guo ◽  
...  

Melt-blown generated PBT nonwoven fabrics usually have small fibril diameter, high flexibility, well heat and oil resistance. Therefore, they would have promising application such as vehicle filtering media. The rheological behavior of PBT with High Melt Flow Index for Melt-blown is investigated in this paper. It is a direction of the technology design and fabrication parameters .The relation of apparent viscosity and shear rate is analyzed, as well as flow activation energy and Non-Newtonian indexes. The results suggest that PBT with High Melt Flow Index is Non-Newtonian fluid. Apparent viscosity and flow activation energy show gradually decrease with increasing shear rate, exhibiting typical shear-thinning behavior.


1983 ◽  
Vol 22 (1) ◽  
pp. 90-101 ◽  
Author(s):  
A. V. Shenoy ◽  
S. Chattopadhyay ◽  
V. M. Nadkarni
Keyword(s):  

2013 ◽  
Vol 701 ◽  
pp. 202-206
Author(s):  
Ahmad Aroziki Abdul Aziz ◽  
Sakinah Mohd Alauddin ◽  
Ruzitah Mohd Salleh ◽  
Mohammed Iqbal Shueb

Effect of nanoMagnesium Hydroxide (MH) nloading amount to the mechanical and physical properties of Low Density Polyethylene (LDPE)/ Poly (ethylene-co vinyl acetate)(EVA) nanocomposite has been described and investigated in this paper. The tensile strength results show that increased amount of nanofiller will decrease and deteriorate the mechanical properties. The elongation at break decreased continuously with increasing loading of nanofiller. Generally, mechanical properties become poorer as loading amount increase. Melt Flow Index values for physical properties also provide same trend as mechanical properties results. Increase filler amount reduced MFI values whereby increased resistance to the flow.


Author(s):  
Rupinder Singh ◽  
Gurchetan Singh ◽  
Jaskaran Singh ◽  
Ranvijay Kumar ◽  
Md Mustafizur Rahman ◽  
...  

In this experimental study, a composite of poly-ether-ketone-ketone by reinforcement of hydroxyapatite and chitosan has been prepared for possible applications as orthopaedic scaffolds. Initially, different weight percentages of hydroxyapatite and chitosan were reinforced in the poly-ether-ketone-ketone matrix and tested for melt flow index in order to check the flowability of different compositions/proportions. Suitable compositions revealed by the melt flow index test were then taken forward for the extrusion of filament required for fused deposition modelling. For thermomechanical investigations, Taguchi-based design of experiments has been used with input variables in the extrusion process as follows: temperature, load applied and different composition/proportions. The specimens in the form of feedstock filament produced by the extrusion process were made to undergo tensile testing. The specimens were also inspected by differential scanning calorimetry and photomicrographs. Finally, the specimen showing the best performance from the thermomechanical viewpoint has been selected to extrude the filament for the fused deposition modelling process.


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