scholarly journals Optimization of Generatively Encoded Multi-Material Lattice Structures for Desired Deformation Behavior

Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 293
Author(s):  
Petar Ćurković

Natural systems achieve favorable mechanical properties through coupling significantly different elastic moduli within a single tissue. However, when it comes to man-made materials and structures, there are a lack of methods which enable production of artifacts inspired by these phenomena. In this study, a method for design automation based on alternate deposition of soft and stiff struts within a multi-material 3D lattice structure with desired deformation behavior is proposed. These structures, once external forces are applied, conform to the geometry given in advance. For that purpose, a population-based algorithm was proposed and integrated with a multi-material physics simulator. To reduce the amount of data processed during optimization, a generative encoding method based on discrete cosine transform (DCT) was proposed. This enabled a compressed topological description and promoted symmetry in material distribution. The simulation results showed different three-dimensional lattice structures designed with proposed algorithm to meet a set of desired deformation behaviors. The relation between residual deformation error, targeted deformation geometry, and material distribution is discussed.

2011 ◽  
Vol 462-463 ◽  
pp. 1302-1307
Author(s):  
Kuniharu Ushijima ◽  
Dai Heng Chen ◽  
Wesley J. Cantwell

In this study, a theoretical analysis for predicting the mechanical properties of three dimensional lattice structures under compressive loading is proposed, and verified by comparing the analytical predictions with FEM results. This theory for estimating the initial stiffness E* is based on the classical beam theory, and the one for estimating the plastic collapse strength reflects the stress state for each lattice structure. In particular, effects of inner geometry (strand’s diameter-to-length ratio and micro-architecture) on the mechanical behaviour are discussed.


2019 ◽  
Vol 11 (8) ◽  
pp. 168781401985978
Author(s):  
Enrico Boccini ◽  
Rocco Furferi ◽  
Lapo Governi ◽  
Enrico Meli ◽  
Alessandro Ridolfi ◽  
...  

Used in several industrial fields to create innovative designs, topology optimization is a method to design a structure characterized by maximum stiffness properties and reduced weights. By integrating topology optimization with additive layer manufacturing and, at the same time, by using innovative materials such as lattice structures, it is possible to realize complex three-dimensional geometries unthinkable using traditional subtractive techniques. Surprisingly, the extraordinary potential of topology optimization method (especially when coupled with additive manufacturing and lattice structures) has not yet been extensively developed to study rotating machines. Based on the above considerations, the applicability of topology optimization, additive manufacturing, and lattice structures to the fields of turbomachinery and rotordynamics is here explored. Such techniques are applied to a turbine disk to optimize its performance in terms of resonance and mass reduction. The obtained results are quite encouraging since this approach allows improving existing turbomachinery components’ performance when compared with traditional one.


2021 ◽  
pp. 233-233
Author(s):  
Milada Pezo ◽  
Nikola Mirkov ◽  
Vukman Bakic

The power transmitters, guyed masts and other lattice structures are exposed to wind action. The aerodynamic forces acting on tall tower constructions have crucial importance on the stability of the structure. The lattice structure drag coefficient determination is the subject of the international standards ESDU 81027 and 81028 and Eurocode 3 Part 3.1, but it can also be determined by numerical methods. For that purpose modeling using Computational Fluid Dynamics (CFD) proved to be both accurate and reliable. In this study the fluid flow around the segment of a power transmitter was simulated by a three-dimensional model, where the geometry of the segment is approximated with a porous structure having the appropriate factor of porosity, in order to simplify the geometry. We have used three representative models of turbulence, standard k-? model, RNG k-? model and Reynolds Stress Model. Drag coefficient values are extracted from the flow field and compared for all studied cases and with available experimental results from the wind tunnel. Simulations were performed for four wind velocities between 10 m/s and 30 m/s. The results are supplemented by the ones obtained by Artificial Neural Network. The aim of this study is to show how the simple turbulence model coupled with approximated geometry can be used in the analysis of the aerodynamic forces acting on the lattice structure.


Author(s):  
Seong-Gyu Cho Et.al

FDM is a typical additive manufacturing method. Since FDM is a method of stacking layers one by one, it generally has a flat lattice structure. In this study, by checking the distribution of stress and deformation for several lattice structures made of ABS material, it is intended to find a structure with better mechanical properties with less material. Several three-dimensional lattice structures are modeled using parametric modeling. Subsequently, a constant pressure is applied to the same area to check the stress and strain distribution. A structure with a low maximum stress value in the stress concentration region and a small amount of deformation will have the best mechanical properties. To do this, parametric modeling is performed using Inventor to model four three-dimensional lattice structures. Afterwards, use Ansys Workbench to check the stress and deformation distribution. Looking at the stress distribution, stress concentration occurred in the truss supporting the upper surface of the SC structure. In the BCC and PTC structures, stress concentration occurred at the point where the upper surface and the truss met. In the FCC structure, it can be seen that the load is distributed throughout the truss structure. Looking at the deformation distribution, both the SC and BCC structures show similar amounts of deformation. It was confirmed that the FCC structure had less maximum deformation than the PTC structure with the thickest truss. Unlike previous studies, it was confirmed that the higher the internal filling rate, the better the mechanical properties may not come out. The FDM method can obtain different mechanical properties depending on the internal lattice structure as well as the internal filling rate. In a later study, we will find a new calculation algorithm that applies variables by FDM characteristics using the data obtained by printing the actual specimen.


2020 ◽  
pp. 502-527
Author(s):  
Rojalina Priyadarshini ◽  
Nilamadhab Dash ◽  
Brojo Kishore Mishra ◽  
Rachita Misra

Conventional computing methods face challenges dealing with real world problems, which are characterised by noisy or incomplete data. To find solutions for such problems, natural systems have evolved over the years and on analysis it has been found these contain many simple elements when working together to solve real life complex problems. Swarm Intelligence (SI) is one of the techniques which is inspired by nature and is a population based algorithm motivated by the collective behaviour of a group of social insects. Particle swarm optimization (PSO) is one of the techniques belonging to this group, used to solve some optimization problems. This chapter will discuss some of the problems existing in computational biology, their contemporary solution methods followed by the use of PSO to address those problems. Along with this several applications of PSO are discussed in few of the relevant fields are discussed having some future research directions on this field.


Author(s):  
Ismayuzri B. Ishak ◽  
Mark B. Moffett ◽  
Pierre Larochelle

Manufacturing processes for the fabrication of complex geometries involve multi-step processes when using conventional machining techniques with material removal processes. Additive manufacturing processes give leverage for fabricating complex geometric structures compared to conventional machining. The capability to fabricate 3D lattice structures is a key additive manufacturing characteristic. Most conventional additive manufacturing processes involve layer based curing or deposition to produce a three-dimensional model. In this paper, a three-dimensional lattice structure generator for multi-plane fused deposition modeling printing was explored. A toolpath for an input geometric model with an overhang structure was able to be generated. The input geometric model was able to be printed using a six degree of freedom robot arm platform. Experimental results show the achievable capabilities of the 3D lattice structure generator for use with the multi-plane platform.


Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 1008 ◽  
Author(s):  
Yingying Xue ◽  
Peixin Gao ◽  
Li Zhou ◽  
Fusheng Han

In order to enhance the mechanical property of auxetic lattice structures, a new enhanced auxetic lattice structure was designed by embedding narrow struts into a three-dimensional (3D) re-entrant lattice structure. A series of enhanced lattice structures with varied parameters were fabricated by 3D printing combined with the molten metal infiltration technique. Based on the method, parameter studies were performed. The enhanced auxetic lattice structure was found to exhibit superior mechanical behaviors compared to the 3D re-entrant lattice structure. An interesting phenomenon showed that increasing the diameter of connecting struts led to less auxetic and non-auxetic structures. Moreover, the compressive property of the enhanced structure also exhibited obvious dependence on the base material and compression directions. The present study can provide useful information for the design, fabrication and application of new auxetic structures with enhanced properties.


2020 ◽  
Vol 33 (4) ◽  
pp. 553-569
Author(s):  
Jawad Faiz ◽  
Tohid Asefi ◽  
Mohammad Khan

This article addresses dual rotor axial flux Ferrite permanent magnet (PM) generator, as an alternative to a surface mounted and spoke types Nd-Fe-B generator which have concentrated windings. The performance parameters of all generators, particularly the efficiency, are identical. The design objective function is the generators mass minimization using a population-based algorithm. To predict the performance of the generators a finite element (FE) technique is applied. Besides, the aims of the design include minimizing cogging torque, examining different rotor pole topologies and different pole arc to pole pitch ratios. Three-dimensional FE technique is employed. It is shown that the surface mounted Ferrite generator topology cannot develop the rated torque and also has high torque ripple. In addition, it is heavier than the spoke type generator. Furthermore, it is indicated that the spoke type Ferrite PM generator has favorable performance and could be an alternative to rare-earth PM generators, particularly in wind energy applications. Finally, the performance of the designed generators is experimentally verified.


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