scholarly journals The Simultaneous Analysis of Droplets’ Impacts and Heat Transfer during Water Spray Cooling Using a Transparent Heater

Water ◽  
2021 ◽  
Vol 13 (19) ◽  
pp. 2730
Author(s):  
Vladimir Serdyukov ◽  
Nikolay Miskiv ◽  
Anton Surtaev
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Heating Surface ◽  
Nucleate Boiling ◽  
Spray Cooling ◽  
Capillary Waves ◽  
Heat Fluxes ◽  
Small Scale ◽  
Unsteady Temperature ◽  
The Impact

This paper demonstrates the advantages and prospects of transparent design of the heating surface for the simultaneous study of the hydrodynamic and thermal characteristics of spray cooling. It was shown that the high-speed recording from the reverse side of such heater allows to identify individual droplets before their impact on the forming liquid film, which makes it possible to measure their sizes with high spatial resolution. In addition, such format enables one to estimate the number of droplets falling onto the impact surface and to study the features of the interface evolution during the droplets’ impacts. In particular, the experiments showed various possible scenarios for this interaction, such as the formation of small-scale capillary waves during impacts of small droplets, as well as the appearance of “craters” and splashing crowns in the case of large ones. Moreover, the unsteady temperature field during spray cooling in regimes without boiling was investigated using high-speed infrared thermography. Based on the obtained data, the intensity of heat transfer during spray cooling for various liquid flow rates and heat fluxes was analyzed. It was shown that, for the studied regimes, the heat transfer coefficient weakly depends on the heat flux density and is primarily determined by the flow rate. In addition, the comparison of the processes of spray cooling and nucleate boiling was made, and an analogy was shown in the mechanisms that determine their intensity of heat transfer.

Nucleate Boiling Heat Transfer of Binary Mixtures at Low to Moderate Heat Fluxes

1999 ◽  
Vol 121 (2) ◽  
pp. 365-375 ◽  
Author(s):  
R. J. Benjamin ◽  
A. R. Balakrishnan
Keyword(s):  
Heat Transfer ◽  
Stainless Steel ◽  
Binary Mixtures ◽  
Boiling Heat Transfer ◽  
Heating Surface ◽  
Nucleate Boiling ◽  
Steel Tube ◽  
Heat Fluxes ◽  
Stainless Steel Tube ◽  
Turbulent Natural Convection

A model for nucleate pool boiling heat transfer of binary mixtures has been proposed based on an additive mechanism. The contributing modes of heat transfer are (i) the heat transferred by microlayer evaporation, (ii) the heat transferred by transient conduction during the reformation of the thermal boundary layer, and (iii) the heat transferred by turbulent natural convection. The model takes into account the microroughness of the heating surface which has been defined quantitatively. The model compares satisfactorily with data obtained in the present study and in the literature. These data were obtained on a variety of heating surfaces such as a vertical platinum wire, a horizontal stainless steel tube and flat horizontal aluminium, and stainless steel surfaces (with various surface finishes) thereby demonstrating the validity of the model.

Nucleate Boiling From Micro-Machined Surfaces

2003 ◽  
Author(s):  
Adrian M. Holland ◽  
Colin P. Garner
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Imaging System ◽  
Laser System ◽  
Ccd Camera ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Frame Rate ◽  
High Speed Imaging ◽  
Machined Surfaces

This paper discusses the production and use of laser-machined surfaces that provide enhanced nucleate boiling and heat transfer characteristics. The surface features of heated plates are known to have a significant effect on nucleate boiling heat transfer and bubble growth dynamics. Nucleate boiling starts from discrete bubbles that form on surface imperfections, such as cavities or scratches. The gas or vapours trapped in these imperfections serve as nuclei for the bubbles. After inception, the bubbles grow to a certain size and depart from the surface. In this work, special heated surfaces were manufactured by laser machining cavities into polished aluminium plates. This was accomplished with a Nd:YAG laser system, which allowed drilling of cavities of a known diameter. The size range of cavities was 20 to 250 micrometers. The resulting nucleate pool boiling was analysed using a novel high-speed imaging system comprising an infrared laser and high resolution CCD camera. This system was operated up to a 2 kHz frame rate and digital image processing allowed bubbles to be analysed statistically in terms of departure diameter, departure frequency, growth rate, shape and velocity. Data was obtained for heat fluxes up to 60 kW.m−2. Bubble measurements were obtained working with water at atmospheric pressure. The surface cavity diameters were selected to control the temperature at which vapour bubbles started to grow on the surface. The selected size and spacing of the cavities was also explored to provide optimal heat transfer.

Film Thickness and Heat Transfer Measurements in a Spray Cooling System With R134a

2011 ◽  
Vol 133 (1) ◽  
Author(s):  
Eduardo Martínez-Galván ◽  
Juan Carlos Ramos ◽  
Raúl Antón ◽  
Rahmatollah Khodabandeh
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Film Thickness ◽  
High Speed ◽  
Average Nusselt Number ◽  
Cooling System ◽  
Spray Cooling ◽  
Heat Fluxes ◽  
Long Distance ◽  
Thickness Measurements

Experimental measurements in a spray cooling test rig have been carried out for several heat fluxes in the heater and different spray volumetric fluxes with the dielectric refrigerant R134a. Results of the heat transfer and the sprayed refrigerant film thickness measurements are presented. The film thickness measurements have been made with a high speed camera equipped with a long distance microscope. It has been found that there is a relation between the variation in the average Nusselt number and the film thickness along the spray cooling boiling curve. The heat transfer regimes along that curve are related not only with a variation in the average Nusselt number but also with changes in the film thickness. The qualitative analysis of those variations has served to understand better the heat transfer mechanisms occurring during the spray cooling.

Lumped Capacitance and 3D CFD Conjugate Heat Transfer Modelling of an Automotive Turbocharger

2015 ◽  
Author(s):  
R. Burke ◽  
C. Copeland ◽  
T. Duda ◽  
M. A. Reyes-Belmonte
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Weak Link ◽  
Three Dimensional ◽  
Sensitivity Study ◽  
Heat Fluxes ◽  
Strategy Development ◽  
Inlet Temperature ◽  
Compression Process ◽  
The Impact

One dimensional wave-action engine models have become an essential tool within engine development including stages of component selection, understanding system interactions and control strategy development. Simple turbocharger models are seen as a weak link in the accuracy of these simulation tools and advanced models have been proposed to account for phenomena including heat transfer. In order to run within a full engine code, these models are necessarily simple in structure yet are required to describe a highly complex 3D problem. This paper aims to assess the validity of one of the key assumptions in simple heat transfer models, namely, that the heat transfer between the compressor casing and intake air occurs only after the compression process. Initially a sensitivity study was conducted on a simple lumped capacity thermal model of a turbocharger. A new partition parameter was introduced αA, which divides the internal wetted area of the compressor housing into pre and post compression. The sensitivity of heat fluxes to αA was quantified with respect to the sensitivity to turbine inlet temperature (TIT). At low speeds, the TIT was the dominant effect on compressor efficiency whereas at high speed αA had a similar influence to TIT. However, modelling of the conduction within the compressor housing using an additional thermal resistance caused changes in heat flows of less than 10%. Three dimensional CFD analysis was undertaken using a number of cases approximating different values of αA. It was seen that when considering a case similar to αA=0, meaning that heat transfer on the compressor side is considered to occur only after the compression process, significant temperature could build up in the impeller area of the compressor housing, indicating the importance of the pre-compression heat path. The 3D simulation was used to estimate a realistic value for αA which was suggested to be between 0.15 and 0.3. Using a value of this magnitude in the lumped capacitance model showed that at low speed there would be less than 1% point effect on apparent efficiency which would be negligible compared to the 8% point seen as a result of TIT. In contrast, at high speeds, the impact of αA was similar to that of TIT, both leading to approximately 1% point apparent efficiency error.

Lumped Capacitance and Three-Dimensional Computational Fluid Dynamics Conjugate Heat Transfer Modeling of an Automotive Turbocharger

2016 ◽  
Vol 138 (9) ◽  
Author(s):  
R. D. Burke ◽  
C. D. Copeland ◽  
T. Duda ◽  
M. A. Rayes-Belmote
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Speed ◽  
Weak Link ◽  
Three Dimensional ◽  
Heat Fluxes ◽  
Inlet Temperature ◽  
Compression Process ◽  
The Impact

One-dimensional wave-action engine models have become an essential tool within engine development including stages of component selection, understanding system interactions, and control strategy development. Simple turbocharger models are seen as a weak link in the accuracy of these simulation tools, and advanced models have been proposed to account for phenomena including heat transfer. In order to run within a full engine code, these models are necessarily simple in structure yet are required to describe a highly complex 3D problem. This paper aims to assess the validity of one of the key assumptions in simple heat transfer models, namely, that the heat transfer between the compressor casing and intake air occurs only after the compression process. Initially, a sensitivity study was conducted on a simple lumped capacity thermal model of a turbocharger. A new partition parameter was introduced αA, which divides the internal wetted area of the compressor housing into pre- and postcompression. The sensitivity of heat fluxes to αA was quantified with respect to the sensitivity to turbine inlet temperature (TIT). At low speeds, the TIT was the dominant effect on compressor efficiency, whereas at high speed αA had a similar influence to TIT. However, modeling of the conduction within the compressor housing using an additional thermal resistance caused changes in heat flows of less than 10%. Three-dimensional computational fluid dynamics (CFD) analysis was undertaken using a number of cases approximating different values of αA. It was seen that when considering a case similar to αA = 0, meaning that heat transfer on the compressor side is considered to occur only after the compression process, significant temperature could build up in the impeller area of the compressor housing, indicating the importance of the precompression heat path. The 3D simulation was used to estimate a realistic value for αA which was suggested to be between 0.15 and 0.3. Using a value of this magnitude in the lumped capacitance model showed that at low speed there would be less than 1% point effect on apparent efficiency which would be negligible compared to the 8% point seen as a result of TIT. In contrast, at high speeds, the impact of αA was similar to that of TIT, both leading to approximately 1% point apparent efficiency error.

An Experimental Investigation of Sub-Cooled Flow Boiling in Hypervapotron Cooling Configuration

2004 ◽  
Author(s):  
Peipei Chen ◽  
Barclay G. Jones ◽  
Ty A. Newell
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Flow Boiling ◽  
Experimental Studies ◽  
Nucleate Boiling ◽  
High Heat ◽  
Heat Fluxes ◽  
High Heat Flux ◽  
Subcooled Boiling ◽  
Reduced Pressure

This work reports on experimental studies to visualize nucleate boiling on the enhanced heat transfer surface of the hypervapotron for with application in the International Thermonuclear Experiment Reactor [ITER]. This research uses the simulant fluid Freon (R134A) instead of prototypic water to model the system performance. This results in much lower thermophysical conditions to represent the prototypic phenomena. By using reduced pressure, temperatures, etc, based on the critical physical properties of both working fluids, Freon and water, the dramatic drop in the level of these quantities with Freon allows the use of modest test conditions. The experiment was conducted for both saturated and subcooled boiling with different heat fluxes (from 50 to 300 kW/m2). A comparison of the heat transfer performance of finned structures and flat surfaces were examined under particular fluid conditions. The uniqueness of this work is the visualization method that allows direct observation of the subcooled boiling process of the Hypervapotron surfaces. Working with a high speed (12,000 frames per second), high fidelity digital camera with variable magnifications (from 1×–25×), the sub-cooled boiling phenomena was observed in detail. A major conclusion of this work is the existence of two separate zones linked to different energy removal efficiency in hypervapotron. Under high heat flux condition, enhanced boiling heat transfer (about 20–30% higher than flat surface) was observed for hypervapotron effect, while saturated boiling happened in the cavity, and a large portion of the region was vapor filled. The process of vapor bubble rotation in the slot appeared to be helpful to enhance energy transfer, as evidenced by an improved wetting condition on the heating surfaces.

scholarly journals The usage of infrared thermography to investigate spatial variations of heat transfer at spray cooling

2019 ◽  
Vol 196 ◽  
pp. 00055
Author(s):  
Anton Surtaev ◽  
Aleksandr Nazarov ◽  
Anatoliy Serov ◽  
Nikolay Miskiv ◽  
Vladimir Serdyukov
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Infrared Thermography ◽  
High Speed ◽  
Heating Surface ◽  
Spray Cooling ◽  
Spray Parameters ◽  
Maximum Heat ◽  
Maximum Heat Transfer

In present paper new approach to study heat transfer at spray cooling, based on the using of high-speed infrared thermography with high spatial resolution is proposed. Also in the paper new data on basic spray parameters, including sizes and velocities of droplets at different pressure at the nozzle inlet were obtained with the use of shadow technique and high-speed video camera. It is found, that heat transfer coefficient is unequally spatially distributed value and essentially depends on flow rate in the stationary irrigation mode. The dependence of heat transfer coefficient on a distance between spray source and heat exchange surface is obtained and an optimal distance corresponding to the maximum heat transfer intensity at present configuration of irrigation points relatively to the heating surface is determined.

Ultrasonic augmentation in pool boiling heat transfer over external surfaces: A review

2020 ◽  
pp. 095440622095035
Author(s):  
Abhishek Swarnkar ◽  
Vikas J Lakhera
Keyword(s):  
Heat Transfer ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Heating Surface ◽  
Nucleate Boiling ◽  
High Heat ◽  
Ultrasonic Field ◽  
Ultrasonic Waves ◽  
Heat Fluxes ◽  
Surface Topology

Boiling heat transfer is known for high heat fluxes at relatively small temperature differences. However, over the decades, technological innovations have demanded further augmentation in heat fluxes associated with boiling. Among the various active and passive methods, use of ultrasonic waves in boiling liquid has emerged as a proven technique for the required heat transfer improvement as demonstrated by a number of researchers. The present article reviews the application of ultrasonic waves in enhancing the heat transfer in various regimes of pool boiling. It has been found that the use of ultrasonic field is more promising in case of sub-cooled boiling as compared to saturated condition. Along with ultrasonic field of lower frequency and higher power, the usage of various passive techniques of surface improvement such as micro channel, surface topology, nano coatings etc. leads to further augmentation of heat transfer. Also, the relative placement of heating surface in ultrasonic wave field must be considered inevitably while designing an ultrasonic field assisted pool boiling system. It requires further investigations to conduct more parametric studies such as effect of pressure along with the usage of ultrasonic waves during sub- cooled boiling. Also during ultrasonic assisted pool boiling, various nano fluids can be tested for improving the heat transfer characteristics particularly in the saturated nucleate boiling regime.

An Experimental Study on the Effects of Nozzle and Surface Geometry in FC-72 Jet Cooling

2012 ◽  
Vol 28 (1) ◽  
pp. 53-61
Author(s):  
L.-H. Chien ◽  
T.-L. Wu
Keyword(s):  
Heat Transfer ◽  
Flow Rate ◽  
Smooth Surface ◽  
Volume Flow Rate ◽  
Nucleate Boiling ◽  
Spray Cooling ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Surface Geometry ◽  
Heat Transfer Coefficients

ABSTRACTIn this study, a spray cooling device for electronic components was investigated. Dielectric fuid (FC-72) was sprayed at 50°C through five nozzles (4.243mm spacing). The nozzles are of diameters 0.17, 0.23 or 0.41mm. Volume flow rate varied from 24.5 to 99.1ml/min. Two grooved surfaces and a smooth surface were tested, and the heated area was 12 × 12mm2. The larger nozzles yielded greater heat transfer coefficients at high heat fluxes (300 ∼ 600kW/m2). However, smaller nozzles result in greater dry-out heat fluxes and greater heat transfer coefficients at heat flux < 300kW/m2. The C4 surface, having parallel grooves of 0.4mm depth, improved the spray cooling performance by up to 80% as compared with the smooth suface. Its thermal resistance is 0.11 ∼ 0.12K/W at 99.1ml/min flow rate, in the range of 85 ∼ 130W heat input. A new correlation of spray cooling, accounting for the contributions of nucleate boiling and spray convection, is proposed. For data of FC-72 in the range of Re = 856 ∼ 6188, Bo = 0.19 ∼ 5.70, We = 25.2 ∼ 3541.3, the predicted h-values agree with experimental data of the smooth surface within ±25%.

scholarly journals Nanofluids Characterization for Spray Cooling Applications

Symmetry ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 788
Author(s):  
Miguel Sanches ◽  
Guido Marseglia ◽  
Ana P. C. Ribeiro ◽  
António L. N. Moreira ◽  
Ana S. Moita
Keyword(s):  
Heat Transfer ◽  
Thermophysical Properties ◽  
High Speed ◽  
Lower Surface ◽  
Spray Cooling ◽  
Heat Fluxes ◽  
Structure Evolution ◽  
Transfer Coefficients ◽  
Systematic Analysis ◽  
Nanoparticles Concentration

In this paper the mathematical and physical correlation between fundamental thermophysical properties of materials, with their structure, for nanofluid thermal performance in spray cooling applications is presented. The present work aims at clarifying the nanofluid characteristics, especially the geometry of their nanoparticles, leading to heat transfer enhancement at low particle concentration. The base fluid considered is distilled water with the surfactant cetyltrimethylammonium bromide (CTAB). Alumina and silver are used as nanoparticles. A systematic analysis addresses the effect of nanoparticles concentration and shape in spray hydrodynamics and heat transfer. Spray dynamics is mainly characterized using phase Doppler interferometry. Then, an extensive processing procedure is performed to thermal and spacetime symmetry images obtained with a high-speed thermographic camera to analyze the spray impact on a heated, smooth stainless-steel foil. There is some effect on the nanoparticles’ shape, which is nevertheless minor when compared to the effect of the nanoparticles concentration and to the change in the fluid properties caused by the addition of the surfactant. Hence, increasing the nanoparticles concentration results in lower surface temperatures and high removed heat fluxes. In terms of the effect of the resulting thermophysical properties, increasing the nanofluids concentration resulted in the increase in the thermal conductivity and dynamic viscosity of the nanofluids, which in turn led to a decrease in the heat transfer coefficients. On the other hand, nanofluids specific heat capacity is increased which correlates positively with the spray cooling capacity. The analysis of the parameters that determine the structure, evolution, physics and both spatial and temporal symmetry of the spray is interesting and fundamental to shed light to the fact that only knowledge based in experimental data can guarantee a correct setting of the model numbers.

Sign in / Sign up

Export Citation Format

Share Document