scholarly journals Effect of Torsional Element towards High-Speed Rotating Shaft’s Critical Speed at Different Boundary Conditions

2019 ◽  
Vol 8 (4) ◽  
pp. 6787-6792

Efficiency improvement that can be provided by the high-speed rotating equipment becomes a concern for designers nowadays. Since the high-speed rotating machinery was capable of rotating at very near to critical speed, the accurate estimation of critical speed needs to be considered. This paper investigated the effect of torsional element towards critical speed of high-speed rotating shaft system for pinned-pinned (P-P), clamped-free (C-F) and clamped-free (C-F) boundaries condition. The Nelson’s finite element model that considers the torsional effect was developed for formulating the finite element (FE) model. This FE model was used to derive Mathieu-Hill’s equation and then solved by applying the Bolotin’s theory. From the solution, the Campbell’s diagram of the high-speed shaft was plotted. It was found that torsional motion has significant effect on the critical speed for different boundary conditions. The difference between critical speed of 4DOF and 5DOF models can be as high as 6.91 %.

Author(s):  
Tong Y. Yi ◽  
Parviz E. Nikravesh

Abstract This paper presents a method for identifying the free-free modes of a structure by utilizing the vibration data of the same structure with boundary conditions. In modal formulations for flexible body dynamics, modal data are primary known quantities that are obtained either experimentally or analytically. The vibration measurements may be obtained for a flexible body that is constrained differently than its boundary conditions in a multibody system. For a flexible body model in a multibody system, depending upon the formulation used, we may need a set of free-free modal data or a set of constrained modal data. If a finite element model of the flexible body is available, its vibration data can be obtained analytically under any desired boundary conditions. However, if a finite element model is not available, the vibration data may be determined experimentally. Since experimentally measured vibration data are obtained for a flexible body supported by some form of boundary conditions, we may need to determine its free-free vibration data. The aim of this study is to extract, based on experimentally obtained vibration data, the necessary free-free frequencies and the associated modes for flexible bodies to be used in multibody formulations. The available vibration data may be obtained for a structure supported either by springs or by fixed boundary conditions. Furthermore, the available modes may be either a complete set; i.e., as many modes as the number of degrees of freedom of the associated FE model is available, or it can be an incomplete set.


2001 ◽  
Vol 123 (3) ◽  
pp. 383-389 ◽  
Author(s):  
Tong Y. Yi, ◽  
Parviz E. Nikravesh

This paper presents a method for identifying the free-free modes of a structure by utilizing the vibration data of the same structure with boundary conditions. In modal formulations for flexible body dynamics, modal data are primary known quantities that are obtained either experimentally or analytically. The vibration measurements may be obtained for a flexible body that is constrained differently than its boundary conditions in a multibody system. For a flexible body model in a multibody system, depending upon the formulation used, we may need a set of free-free modal data or a set of constrained modal data. If a finite element model of the flexible body is available, its vibration data can be obtained analytically under any desired boundary conditions. However, if a finite element model is not available, the vibration data may be determined experimentally. Since experimentally measured vibration data are obtained for a flexible body supported by some form of boundary conditions, we may need to determine its free-free vibration data. The aim of this study is to extract, based on experimentally obtained vibration data, the necessary free-free frequencies and the associated modes for flexible bodies to be used in multibody formulations. The available vibration data may be obtained for a structure supported either by springs or by fixed boundary conditions. Furthermore, the available modes may be either a complete set, having as many modes as the number of degrees of freedom of the associated FE model, or an incomplete set.


2014 ◽  
Vol 574 ◽  
pp. 247-252
Author(s):  
Zong Bin Huang ◽  
Bing Xu ◽  
Zhao Hui Hu ◽  
Zhi Cheng He ◽  
Xiong Sheng Chen

In this paper, finite element method was adopted to solve the Steering wheel shimmy problem. Firstly, finite element model of the whole steering system from the knuckle to the steering wheel is conducted, and be verified by test. After modeling and verification, it is possible for the FE model to identify a natural frequency that contributes reasonably to the shimmy phenomenon in the steering wheel. Secondly the frequency spectrum of acceleration which is obtained based on test is loaded at the knuckle to simulate steering wheel shimmy. Finally, the sequential quadratic programming is performed to optimize steering system structure and improve the isolation performance based on this model. The plate thickness and stiffness of bushing are set as discrete optimization variables, and the Y-direction acceleration of steering wheel at 12 o'clock is set as the objective function. The successful solution of the steering wheel shimmy of a passenger car proves that this method is efficacious.


2010 ◽  
Vol 34 (2) ◽  
pp. 243-261 ◽  
Author(s):  
Shin-Yong Chen ◽  
Chieh Kung ◽  
Te-Tan Liao ◽  
Yen-Hsien Chen

Developing a motor-built-in high speed spindle is an important key technology for domestic precision manufacturing industry. The dynamic analysis of the rotating shaft is the major issue in the analysis for a motor-built-in high speed spindle. One of the major concerns is how the motor rotor is mounted on the shaft, by interference (shrink) fit or else. In this study, dynamical analyses are carried out on a motor-built-in high speed spindle. The motor rotor is mounted on the spindle shaft by means of interference fit. Modal testing and numerical finite element analyses are conducted to evaluate the dynamical characteristics of the spindle. The stiffness of the shaft accounting for the interference fit is investigated for the finite element model of the spindle. This study also proposes an analysis procedure to dynamically characterize the high speed spindle with a built-in motor. Based on the results of modal testing and the numerical analyses, it may conclude that the proposed procedure is feasible for the spindle and is effective for other similar applications.


2015 ◽  
Vol 15 (01) ◽  
pp. 1450032 ◽  
Author(s):  
Yun Chen ◽  
Fuliang Wang

Wire loop resistance is critical for microelectronic packaging because it directly influences the reliability of the product. Proposed herein is an effective method for predicting the resistance of a wire loop. A finite element (FE) model is developed for verifying the method. The wire geometry is modeled based on actual wire profiles captured with a high-speed camera. Based on this model, the effects of wire properties, residual stresses, loop shape and loop type on the wire loop resistance are studied. Simulations demonstrated that the shape of the loop could dramatically alter the wire loop resistance. On the other hand, the wire properties, residual stresses and loop type mildly affect the wire loop resistance. The standard loop is the more resistant loop than the N and M loops. By using a large and hard wire, moderately tensioning the wire loop and reducing the loop span, height and number of kinks, one can improve the wire loop resistance. This study should provide useful insights into loop design for modern microelectronic packaging.


2000 ◽  
Author(s):  
Thomas T. Yi

Abstract This paper presents a procedure for identifying the free-free vibration data of a structure from the available vibration data of the same structure with boundary conditions. For a structure in a mechanical system, depending upon the dynamic formulation used, we may need a set of free-free modal data or a set of constrained modal data. If a finite element model of the structure is available, its vibration data can be obtained analytically under any desired boundary conditions. However, if a finite element model is not available, the vibration data may be determined experimentally. Since experimentally measured vibration data are obtained for a structure supported by some form of boundary conditions, we may need to determine its free-free vibration data. The aim of this study is to extract, based on experimentally obtained vibration data, the necessary free-free frequencies and the associated modes for structures to be used in dynamic formulations. The available vibration data may be obtained for a structure supported either by springs or by fixed boundary conditions. Furthermore, the available modes may be either a complete set; i.e., as many modes as the number of degrees of freedom of the associated FE model is available, or it can be an incomplete set.


Author(s):  
Ramin M. H. Khorasany ◽  
Stanley G. Hutton

The vibration behavior of constrained high speed rotating disks is of interest in industries as diverse as: aerospace, computer disk manufacture and saw design and usage. The purpose of this study is to investigate the stability behavior of guided circular disks with different boundary conditions. The equations of motion are developed for circular rotating disks constrained by space fixed linear, mass, spring, damper systems. The resulting equation of motion is a two dimensional fourth order partial differential equation that requires numerical solution. The Galerkin Method is employed using the eigenfunctions of the stationary non-constrained disk as approximation functions. Of interest is the effect on stability of conditions at the inner boundary. In particular the difference in behavior for centrally clamped, and splined disks (those disks that run on a spline arbor) is investigated. Also discussed is the effect of constraints on the flutter and divergence instability boundaries. Preliminary experimental results are presented for constrained splined disks, and these results are compared with the analytical predictions.


2021 ◽  
Vol 11 (4) ◽  
pp. 1482
Author(s):  
Róbert Huňady ◽  
Pavol Lengvarský ◽  
Peter Pavelka ◽  
Adam Kaľavský ◽  
Jakub Mlotek

The paper deals with methods of equivalence of boundary conditions in finite element models that are based on finite element model updating technique. The proposed methods are based on the determination of the stiffness parameters in the section plate or region, where the boundary condition or the removed part of the model is replaced by the bushing connector. Two methods for determining its elastic properties are described. In the first case, the stiffness coefficients are determined by a series of static finite element analyses that are used to obtain the response of the removed part to the six basic types of loads. The second method is a combination of experimental and numerical approaches. The natural frequencies obtained by the measurement are used in finite element (FE) optimization, in which the response of the model is tuned by changing the stiffness coefficients of the bushing. Both methods provide a good estimate of the stiffness at the region where the model is replaced by an equivalent boundary condition. This increases the accuracy of the numerical model and also saves computational time and capacity due to element reduction.


Author(s):  
Ashwini Gautam ◽  
Chris Fuller ◽  
James Carneal

This work presents an extensive analysis of the properties of distributed vibration absorbers (DVAs) and their effectiveness in controlling the sound radiation from the base structure. The DVA acts as a distributed mass absorber consisting of a thin metal sheet covering a layer of acoustic foam (porous media) that behaves like a distributed spring-mass-damper system. To assess the effectiveness of these DVAs in controlling the vibration of the base structures (plate) a detailed finite elements model has been developed for the DVA and base plate structure. The foam was modeled as a poroelastic media using 8 node hexahedral elements. The structural (plate) domain was modeled using 16 degree of freedom plate elements. Each of the finite element models have been validated by comparing the numerical results with the available analytical and experimental results. These component models were combined to model the DVA. Preliminary experiments conducted on the DVAs have shown an excellent agreement between the results obtained from the numerical model of the DVA and from the experiments. The component models and the DVA model were then combined into a larger FE model comprised of a base plate with the DVA treatment on its surface. The results from the simulation of this numerical model have shown that there has been a significant reduction in the vibration levels of the base plate due to DVA treatment on it. It has been shown from this work that the inclusion of the DVAs on the base plate reduces their vibration response and therefore the radiated noise. Moreover, the detailed development of the finite element model for the foam has provided us with the capability to analyze the physics behind the behavior of the distributed vibration absorbers (DVAs) and to develop more optimized designs for the same.


Author(s):  
Xiangqin Zhang ◽  
Xueping Zhang ◽  
A. K. Srivastava

To predict the cutting forces and cutting temperatures accurately in high speed dry cutting Ti-6Al-4V alloy, a Finite Element (FE) model is established based on ABAQUS. The tool-chip-work friction coefficients are calculated analytically using the measured cutting forces and chip morphology parameter obtained by conducting the orthogonal (2-D) machining tests. It reveals that the friction coefficients between tool-work are 3∼7 times larger than that between tool-chip, and the friction coefficients of tool-chip-work vary with feed rates. The analysis provides a better reference for the tool-work-chip friction coefficients than that given by literature empirically regardless of machining conditions. The FE model is capable of effectively simulating the high speed dry cutting process of Ti-6Al-4V alloy based on the modified Johnson-Cook model and tool-work-chip friction coefficients obtained analytically. The FE model is further validated in terms of predicted forces and the chip morphology. The predicted cutting force, thrust force and resultant force by the FE model agree well with the experimentally measured forces. The errors in terms of the predicted average value of chip pitch and the distance between chip valley and chip peak are smaller. The FE model further predicts the cutting temperature and residual stresses during high speed dry cutting of Ti-6Al-4V alloy. The maximum tool temperatures exist along the round tool edge, and the residual stress profiles along the machined surface are hook-shaped regardless of machining conditions.


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