Controlling and Optimization of Steering Wheel Shimmy of the Vehicle at High-Speed Based on FEA Method

2014 ◽  
Vol 574 ◽  
pp. 247-252
Author(s):  
Zong Bin Huang ◽  
Bing Xu ◽  
Zhao Hui Hu ◽  
Zhi Cheng He ◽  
Xiong Sheng Chen

In this paper, finite element method was adopted to solve the Steering wheel shimmy problem. Firstly, finite element model of the whole steering system from the knuckle to the steering wheel is conducted, and be verified by test. After modeling and verification, it is possible for the FE model to identify a natural frequency that contributes reasonably to the shimmy phenomenon in the steering wheel. Secondly the frequency spectrum of acceleration which is obtained based on test is loaded at the knuckle to simulate steering wheel shimmy. Finally, the sequential quadratic programming is performed to optimize steering system structure and improve the isolation performance based on this model. The plate thickness and stiffness of bushing are set as discrete optimization variables, and the Y-direction acceleration of steering wheel at 12 o'clock is set as the objective function. The successful solution of the steering wheel shimmy of a passenger car proves that this method is efficacious.

2019 ◽  
Vol 8 (4) ◽  
pp. 6787-6792

Efficiency improvement that can be provided by the high-speed rotating equipment becomes a concern for designers nowadays. Since the high-speed rotating machinery was capable of rotating at very near to critical speed, the accurate estimation of critical speed needs to be considered. This paper investigated the effect of torsional element towards critical speed of high-speed rotating shaft system for pinned-pinned (P-P), clamped-free (C-F) and clamped-free (C-F) boundaries condition. The Nelson’s finite element model that considers the torsional effect was developed for formulating the finite element (FE) model. This FE model was used to derive Mathieu-Hill’s equation and then solved by applying the Bolotin’s theory. From the solution, the Campbell’s diagram of the high-speed shaft was plotted. It was found that torsional motion has significant effect on the critical speed for different boundary conditions. The difference between critical speed of 4DOF and 5DOF models can be as high as 6.91 %.


2011 ◽  
Vol 121-126 ◽  
pp. 3498-3501
Author(s):  
Li Xin Guo ◽  
Guang Hao Ji ◽  
Lei Ping Zhao ◽  
Jin Li Li

The steering system of automobiles might vibrate under external excitation loading. Severe vibration of the steering system maybe bring the drivers uncomfortable and even result to noise and damage of some parts of the steering system. In the same time, it can not be satisfied with NVH design requirement of automobiles. In this study a three- dimensional finite element model of a steering wheel of automobiles was established and finite element static and dynamic analyses were conducted in order to validate dynamic characteristics and strength of the steering system. The simulation results can provide a reference for structural design of the steering system.


2015 ◽  
Vol 15 (01) ◽  
pp. 1450032 ◽  
Author(s):  
Yun Chen ◽  
Fuliang Wang

Wire loop resistance is critical for microelectronic packaging because it directly influences the reliability of the product. Proposed herein is an effective method for predicting the resistance of a wire loop. A finite element (FE) model is developed for verifying the method. The wire geometry is modeled based on actual wire profiles captured with a high-speed camera. Based on this model, the effects of wire properties, residual stresses, loop shape and loop type on the wire loop resistance are studied. Simulations demonstrated that the shape of the loop could dramatically alter the wire loop resistance. On the other hand, the wire properties, residual stresses and loop type mildly affect the wire loop resistance. The standard loop is the more resistant loop than the N and M loops. By using a large and hard wire, moderately tensioning the wire loop and reducing the loop span, height and number of kinks, one can improve the wire loop resistance. This study should provide useful insights into loop design for modern microelectronic packaging.


Author(s):  
Ashwini Gautam ◽  
Chris Fuller ◽  
James Carneal

This work presents an extensive analysis of the properties of distributed vibration absorbers (DVAs) and their effectiveness in controlling the sound radiation from the base structure. The DVA acts as a distributed mass absorber consisting of a thin metal sheet covering a layer of acoustic foam (porous media) that behaves like a distributed spring-mass-damper system. To assess the effectiveness of these DVAs in controlling the vibration of the base structures (plate) a detailed finite elements model has been developed for the DVA and base plate structure. The foam was modeled as a poroelastic media using 8 node hexahedral elements. The structural (plate) domain was modeled using 16 degree of freedom plate elements. Each of the finite element models have been validated by comparing the numerical results with the available analytical and experimental results. These component models were combined to model the DVA. Preliminary experiments conducted on the DVAs have shown an excellent agreement between the results obtained from the numerical model of the DVA and from the experiments. The component models and the DVA model were then combined into a larger FE model comprised of a base plate with the DVA treatment on its surface. The results from the simulation of this numerical model have shown that there has been a significant reduction in the vibration levels of the base plate due to DVA treatment on it. It has been shown from this work that the inclusion of the DVAs on the base plate reduces their vibration response and therefore the radiated noise. Moreover, the detailed development of the finite element model for the foam has provided us with the capability to analyze the physics behind the behavior of the distributed vibration absorbers (DVAs) and to develop more optimized designs for the same.


2011 ◽  
Vol 346 ◽  
pp. 379-384
Author(s):  
Shu Bo Xu ◽  
Yang Xi ◽  
Cai Nian Jing ◽  
Ke Ke Sun

The use of finite element theory and modal analysis theory, the structure of the machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important. Selected for three-dimensional CAD modeling software-UG NX4.0 and finite element analysis software-ANSYS to set up the structure of the beam finite element model, and then post on the overall structure of the static and dynamic characteristic analysis, on the basis of optimized static and dynamic performance is more superior double wall structure of the beam. And by changing the wall thickness and the thickness of the inner wall, as well as the reinforcement plate thickness overall sensitivity analysis shows that changes in these three parameters on the dynamic characteristics of post impact. Application of topology optimization methods, determine the optimal structure of the beam ultimately.


Author(s):  
Xiangqin Zhang ◽  
Xueping Zhang ◽  
A. K. Srivastava

To predict the cutting forces and cutting temperatures accurately in high speed dry cutting Ti-6Al-4V alloy, a Finite Element (FE) model is established based on ABAQUS. The tool-chip-work friction coefficients are calculated analytically using the measured cutting forces and chip morphology parameter obtained by conducting the orthogonal (2-D) machining tests. It reveals that the friction coefficients between tool-work are 3∼7 times larger than that between tool-chip, and the friction coefficients of tool-chip-work vary with feed rates. The analysis provides a better reference for the tool-work-chip friction coefficients than that given by literature empirically regardless of machining conditions. The FE model is capable of effectively simulating the high speed dry cutting process of Ti-6Al-4V alloy based on the modified Johnson-Cook model and tool-work-chip friction coefficients obtained analytically. The FE model is further validated in terms of predicted forces and the chip morphology. The predicted cutting force, thrust force and resultant force by the FE model agree well with the experimentally measured forces. The errors in terms of the predicted average value of chip pitch and the distance between chip valley and chip peak are smaller. The FE model further predicts the cutting temperature and residual stresses during high speed dry cutting of Ti-6Al-4V alloy. The maximum tool temperatures exist along the round tool edge, and the residual stress profiles along the machined surface are hook-shaped regardless of machining conditions.


2013 ◽  
Vol 456 ◽  
pp. 576-581 ◽  
Author(s):  
Li Fu Xu ◽  
Na Ta ◽  
Zhu Shi Rao ◽  
Jia Bin Tian

A 2-D finite element model of human cochlea is established in this paper. This model includes the structure of oval window, round window, basilar membrane and cochlear duct which is filled with fluid. The basilar membrane responses are calculated with sound input on the oval window membrane. In order to study the effects of helicotrema on basilar membrane response, three different helicotrema dimensions are set up in the FE model. A two-way fluid-structure interaction numerical method is used to compute the responses in the cochlea. The influence of the helicotrema is acquired and the frequency selectivity of the basilar membrane motion along the cochlear duct is predicted. These results agree with the experiments and indicate much better results are obtained with appropriate helicotrema size.


Author(s):  
J. Rodriguez ◽  
M. Him

Abstract This paper presents a finite element mesh generation algorithm (PREPAT) designed to automatically discretize two-dimensional domains. The mesh generation algorithm is a mapping scheme which creates a uniform isoparametric FE model based on a pre-partitioned domain of the component. The proposed algorithm provides a faster and more accurate tool in the pre-processing phase of a Finite Element Analysis (FEA). A primary goal of the developed mesh generator is to create a finite element model requiring only essential input from the analyst. As a result, the generator code utilizes only a sketch, based on geometric primitives, and information relating to loading/boundary conditions. These conditions represents the constraints that are propagated throughout the model and the available finite elements are uniformly mapped in the resulting sub-domains. Relative advantages and limitations of the mesh generator are discussed. Examples are presented to illustrate the accuracy, efficiency and applicability of PREPAT.


2011 ◽  
Vol 399-401 ◽  
pp. 1806-1811
Author(s):  
Yong Hong Chen ◽  
Peng Chen ◽  
Ai Qin Tian

The finite element model of the roof of aluminum high-speed train was established, double ellipsoid heat source was employed, and heat elastic-plastic theory was used to simulate welding residual stress of the component under different welding sequence based on the finite element analysis software SYSWELD. The distribution law of welding residual stress was obtained. And the effects of the welding sequence on the value and distribution of residual stress was analyzed. The numerical results showed that the simulation data agree well with experimental test data. The maximum residual stress appears in the weld seam and nearby. The residual stress value decreases far away from the welding center. Welding sequence has a significant impact on the final welding residual stress when welding the roof of aluminum body. The side whose residual stress needs to be controlled should be welded first.


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