scholarly journals The Damage Control of Liquid Waste Pumping Machines in Palm Oil Companies

Author(s):  
Agustina Hotma Uli Tumanggor ◽  
Akhmad Syarief ◽  
Fendy Ari Atmana

X is a company that works in the field of oil palm plantations and has a palm oil production capacity of 60 tons per hour. The products of palm oil that have been produced are Crude Palm Oil (CPO) and Palm Kernel Oil (PKO). The various kinds of waste produced by the company as a result of the palm oil industry process are liquid waste, palm kernels, fiber and seed shells. Liquid waste is used as organic fertilizer for oil palm plantations which will be sent through a liquid waste pump machine. Damage that occurs to the liquid waste pump machine will inhibit the delivery of liquid waste to the plantation, thus affecting the yield of palm oil from the plantation itself. This study describes the application of repair and preventive maintenance policies for liquid waste pump machines by looking at the frequency of damage to the liquid waste pump engine and predicting the delivery of liquid waste to the pump engine for the next period as well as providing solutions for handling damage that occurs in the liquid waste pump engine. From the results of calculations on data processing, the results of how to control the causes of damage that occur in the liquid waste pump machine can be overcome by using the Preventive Maintenance Method within a period of 1 month and maintenance of every component in the liquid waste pump machine within 1 cycle, namely 357.27 hours with a repair time of 5.82 hours. Controlling other causes of damage is to add a filter to the liquid waste pool so that stones, leaves and liquid waste husks do not hinder the suction pipe of the liquid waste pump machine.

2019 ◽  
Vol 8 (1) ◽  
pp. 7
Author(s):  
Zainudin Zainudin ◽  
Abdul Rofik

Palm oil is an export commodity of the plantation sector which began to develop rapidly in East Kalimantan with an area until 2017 reaching 1,192,342 Ha consisting of 284,523 Ha as plasma / smallholder plants, 14,402 Ha owned by SOEs as the core and 893,417 Ha owned by Large Private Plantation.Empty bunches (Tankos) are solid waste that is produced by palm oil mills in the process of managing palm fruit bunches into crude palm oil (CPO). In each processing 1 ton of fruit bunches will produce Tankos as much as 21-23%. Oil palm empty fruit bunches that are not managed properly will become waste that does not provide benefits. Compost technology using a local microorganism starter (MOL) can be used to produce quality organic fertilizer considering the process involves decomposing bacteria of organic ingredients. Compost technology from tankos waste is very possible to be developed, both at the level of farmers and private oil palm companies. This study aim to determine the potential of palm oil mill effluent (POME) as an bioactivator for composting oil palm empty fruit bunches, and to determine the chemical quality of oil palm empty fruit bunch compost with MOL bioactivator liquid waste as organic fertilizer. Through this research, it is expected that the palm oil mill's liquid waste can be utilized as a bioactivator for compost production and can be applied to the production of oil palm empty fruit bunch compost.This research was conducted for one year. The stages of the research are as follows: 1. Chemical analysis of POME waste, 2. Making LM POME, 3. Chemical analysis of LM POME, and 4. Making EFB Compost, and Chemical Analysis of oil palm empty fruit bunch compost. Compost making using randomized block design (RBD) with 5 treatments and 4 replications include: P0 = 0 ml / liter of water, P1 = 100 ml / liter of water, P2 = 300 ml / liter of water, P3 = 600 ml / liter of water, P4 = 900 ml / liter of water.The analysis showed that there was an increase in the chemical properties of POME after becoming an LM POME activator. Increased chemical properties such as phosphorus from 0.01 to 0.02, potassium from 0.19 to 0.27, and organic carbon from 0.90 to 1.30, but some chemical properties such as pH decreased from 7.20 to 3, 37 and nitrogen decreased from 0.37 to 0.05. The EFB compost analysis results showed that the highest pH was p2 with a value of 8.23, the highest organic C at p4 treatment with a value of 57.65, the highest total N at p3 with a value of 1.80, P2O5 the highest total at p3 with a value of 0.64, and the highest total K2O at p4 with a value of 2.68. 


Konversi ◽  
2014 ◽  
Vol 3 (2) ◽  
pp. 20
Author(s):  
Andi Haryanti ◽  
Norsamsi Norsamsi ◽  
Putri Suci Fanny Sholiha ◽  
Novy Pralisa Putri

Abstrak- Setiap tahunnya produksi kelapa sawit makin meningkat, sehingga akan terjadi peningkatan juga pada limbah kelapa sawit. Limbah kelapa sawit adalah sisa-sisa hasil tanaman kelapa sawit yang tidak termasuk dalam produk utama atau merupakan hasil ikutan dari proses pengolahan kelapa sawit. Limbah padat kelapa sawit dapat berupa tandan kosong, cangkang dan sabut, dimana pada 1 ton kelapa sawit menghasilkan limbah berupa tandan kosong kelapa sawit sebanyak 23% atau 230 kg, limbah cangkang sebanyak 6,5% atau 65 kg, sabut 13% atau 130 kg. Umumnya limbah padat industri kelapa sawit mengandung bahan organik yang tinggi sehingga jika penanganan limbah secara tidak tepat akan mencemari lingkungan. Pada tandan kosong kelapa sawit (TKKS) dapat dimanfaatkan sebagai PLT biomassa, pupuk dan bioetanol. Untuk cangkang kelapa sawit dapat dimanfaatkan sebagai karbon/arang aktif, pembuatan pupuk cair kalium sulfat, pengawet alami tahu, bahan bakar (biomassa), briket. Untuk sabut kelapa sawit dapat dimanfaatkan sebagai bahan penguat sifat mekanik komposit, fiber glass, pengolah limbah cair, pembuatan pulp, media tanaman alternatif, alternatif pengganti solar dan batubara sebagai bahan bakar pembangkit listrik. Masih banyak yang bisa di lakukan untuk pemanfaatan limbah padat kelapa sawit dengan dilakukan penelitian. Kata Kunci: limbah padat kelapa sawit, TKKS, cangkang kelapa sawit, sabut kelapa sawit Abstract- Each year, palm oil production increased, so that there will be an increase also in palm oil waste. Waste of palm oil crops are not included in the main product or a by-product of the processing of palm oil. Solid waste can be either oil palm empty fruit bunches, shells and fiber (coir), which on 1 ton of palm oil generates waste in the form of empty fruit bunches of oil pam as much as 23% or 230 kg, the waste shell as much as 6.5% or 65 kg, coir (fiber) 13% or 130 kg. Generally palm oil industrial solid waste contain organic matter so that if the improper handling of waste will pollute the environment. In the oil palm empty fruit bunches (EFB) PLT can be used as biomass, manure and bioethanol. For palm kernel shells can be used as a carbon/charcoal, liquid potassium sulphate fertilizer production, and natural preservatives. To coir (fiber) palm oil can be used as a reinforcing material for the mechanical properties of the composite, fiber glass, liquid waste processing, manufacture of pulp, media alternative crops, alternative to diesel and coal as fuel for electricity generation. There is still much that can be done for solid waste utilization of palm oil by doing a research.Keywords: solid waste of palm oil, EFB, palm kernel shells, fiber of palm oil


Fuel ◽  
2021 ◽  
Vol 305 ◽  
pp. 121569
Author(s):  
Chao Jin ◽  
Xin Liu ◽  
Tianyun Sun ◽  
Jeffrey Dankwa Ampah ◽  
Zhenlong Geng ◽  
...  

2021 ◽  
Author(s):  
Nick Pasiecznik

Abstract E. guineensis, the oil palm or African oil palm, is native to equatorial Africa, although the only other species in the genus (E. oleifera) is indigenous to South and Central America. E. guineensis, however, is the major economic species: fruits of E. oleifera have a much lower oil content and are used only locally (Westphal and Jansen, 1989). However, E. guineensis was introduced into South America during the time of the slave trade, and naturalized groves are reported in coastal areas of Brazil near Bélem. In the mid-1800s it was introduced to South-East Asia via the Botanic Gardens in Bogor, Indonesia. The first oil-palm estates in Sumatra (since 1911) and Malaysia (since 1917) used plant material from second- and third-generation descendants of the original Bogor palms, from which one of the breeding populations, the Deli Dura, is derived (Westphal and Jansen, 1989). After soyabean, E. guineensis is the second most important crop worldwide for the supply of edible vegetable oil. Palm oil kernel, for example, is a major agricultural export from Malaysia, and South-East Asia is the main area of production.E. guineensis yields two types of oil: palm oil from the fleshy mesocarp, and palm-kernel oil from the kernel, in a volume ratio 10:1. Most palm oil is used in food preparation (margarines, and industrial frying oils used to prepare snack foods, etc.). Palm-kernel oil is similar in composition and properties to coconut oil, and is used in confectionery, where its higher melting point is particularly useful. It is also used in the manufacture of lubricants, plastics, cosmetics and soaps. The oil palm is a monoecious, erect, single-stemmed tree usually 20-30 m high. The root system is shallow and adventitious, forming a dense mat in the top 35 cm of the soil. The main stem is cylindrical, up to 75 cm diameter. E. guineensis palm fronds are not as suitable for thatching as other palm species, as the leaflets attach to the rachis at two angles. The oil palm is indigenous to the lowland humid tropics, and thrives on a good moisture supply and relatively open conditions. It can tolerate fluctuating water-tables with periods of standing water, although continuously flooded conditions are unsuitable. Sites often selected as suitable for oil palm are swamps, riverbanks, or sites considered too moist for tropical rain forest trees. Rainfall is often the major factor limiting production in plantations: highest yields occur where rainfall is evenly distributed throughout the year, with an optimum of 150 mm per month (Westphal and Jansen, 1989). Oil palms can grow on a variety of soil types, from sandy soils to lateritic red and yellow podzols, young volcanic soils, alluvial clays and peat soils; water-holding capacity appears to be the most important soil criterion. It is a demanding crop in terms of soil nutrients. The oil palm also has potential for incorporation into agroforestry practices. Traditional oil palm management in some areas of West Africa often incorporated both pure oil palm groves (perhaps selectively retained), scattered oil palms within temporary fields, and unexploited oil palms in mixed forest (Gupta, 1993). Harvesting of fruits usually starts about 2½ years after field planting; bunches ripen throughout the year and so harvesting usually takes place at intervals of 2 to 3 weeks in any particular area. Because oil palm is so responsive to environmental conditions, yields may vary greatly. However, over the lifetime of a palm tree, yields generally rise to a maximum in the first 6-8 years (after field planting), and will subsequently decline slowly. In Malaysia and Sumatra, well-managed plantations yield between 24 and 32 tonnes/hectare of fruit bunches; the oil yield from this will be between 4.8 and 7 tonnes/hectare. Oil palm plantations are often regarded as a better use of the land than annual food crops in humid tropical areas where soils are prone to leaching: the plantations provide continuous ground cover, and the palm canopy helps protect against soil erosion. Oil palm stems are increasingly used as a raw material for paper and composite board production. This area has big prospects in wood-based industries. It is recommended that more research is undertaken into the properties and utilization. Propagation techniques, the management of pests and diseases, and genetic resources are other areas in which studies could usefully be undertaken.


2019 ◽  
Vol 1 (2) ◽  
pp. 113-122
Author(s):  
Heru Kurniawan ◽  
Asmah Indrawati ◽  
Gusmeizal Gusmeizal

Okra plant is becoming to be one of favortite vegetable in Indonesia since then the deman of this plant is growing very rapidly. The aim of this research is to Utilize Palm Oil Liquid Organic Fertilizer and M-Bio Biofertilizer Against Growth and Production in Okra Plants (Abelmoschusesculentus  L.  Moench).  This  study  used  a  Randomized  Block  Design (RBD) with 2 replications. Factorial consisting of II treatment factors, Factor I treatment given P0: Without Liquid Palm Oil Organic Fertilizer, P1: Provision of PKS liquid fertilizer and Factor II, treatment of giving M-Bio. Parameters observed in this study were  vegetative dan generative. The results showed that the treatment of oil palm liquid organic fertilizer had no significant effect on vegetative and generative observed parameters. The treatment of M-Bio biofertilizer significantly affected the vegetative and generative observation parameters where the best dose was treatment  6%. The treatment of the combination of liquid organic fertilizer from palm oil waste and M-Bio biological fertilizer has no significant effect on all parameters of vegetative and generative observations.


2017 ◽  
Vol 28 (2) ◽  
pp. 523
Author(s):  
Juan Sierra Márquez ◽  
Lucellys Sierra Márquez ◽  
Jesus Olivero-Verbel

The objective of this research was to highlight the economic importance of the optimal use of products and byproducts of oil palm. In Colombia, productive crops per hectare can generate, over one year, an average of 3.14 tons of oil, and up to 21.68 t of solid and liquid waste when the plant is on a productive stage. These data allowed the researcher to estimate that more than nine million of t of solid and liquid waste was produced from the 450 131 ha present in 2014, in Colombia; the produced biomass was used to generate energy and steam, releasing carbon dioxide back again into the environment. These residues have great potential in many industries, some to be developed, therefore, it is of special importance to try to maximize the use of waste produced by oil palm production, to generate economic and environmental benefits. An example of this is the palm kernel cake, with a nutritional potential in animal feed, fiber in the biocompound industry, biomass and stipe in the timber industry, glycerol, biodiesel, and liquid effluents in the chemical and biotechnological industry. The use of these raw materials may help to establish a positive balance in the cultivation of this species of oil palm in the country. 


Rural History ◽  
2019 ◽  
Vol 30 (02) ◽  
pp. 111-128
Author(s):  
Apex A. Apeh ◽  
Christian C. Opata

AbstractThe study considers the economics of the oil palm (Elaeis guinensis) to rural farmers in a rural community in south-eastern Nigeria. It compares the economic benefits of all products of the oil palm industry – palm oil, palm kernel, timber, palm wine and brooms. It posits that the most important product of the oil palm to the Enugu Ezike farmer is oil palm wine. This contrasts with the view that holds palm oil and palm kernel as the chief products of the oil palm. In a study conducted in Enugu Ezike, findings reveal that annual revenue from palm wine surpasses the six-yearly income from palm oil, palm kernel and brooms together. The study employs an eclectic framework of data collection, involving oral interviews, focus group discussions, participant observation, and the use of secondary sources. The oil palm is by every standard the most economically important tree crop and proceeds from it have positively influenced the socio-economic life of the rural communities, and as a result it has improved their living conditions.


2008 ◽  
Vol 25 (No. 4) ◽  
pp. 174-181 ◽  
Author(s):  
K.G. Berger

The results of nutritional research on fatty acids have led to the recommendation that the level of trans-fatty acids in foods (the products of partial hydrogenation of oils) should be reduced as far as possible. Palm oil and palm kernel oil are readily available and economical sources of solid fat. Formulae using oils to make fats for the main types of food products are reviewed.


2015 ◽  
Vol 77 (12) ◽  
Author(s):  
Nor Hasanah Abdul Shukor Lim ◽  
Mohd Warid Hussin ◽  
Abdul Rahman Mohd. Sam ◽  
Mostafa Samadi ◽  
Mohamed A. Ismail ◽  
...  

This paper presents the utilization of palm oil fuel ash and oil palm kernel shell as cement and sand replacement, respectively in the production of palm oil fuel ash based mortar mixes as part of new and innovative materials in the construction industry. The study includes basic properties such as water absorption, density, compressive strength, and microstructure test with regards to variations in the mix design process. In order to get better performance in terms of strength development, the ash used was subjected to heat treatment and grounded to the size of less than 2 µm. High volume of 80% palm oil fuel ash was used as cement replacement, while 25%, 50%, 75%, and 100% of oil palm kernel shell was used as sand replacement. The results indicated that the density of the mortar decreases with increasing volume of oil palm kernel ash as sand replacement. Three different types of mortar were produced with different percentages of oil palm kernel shell, which was high strength, medium strength, and low strength lightweight mortars.


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