PRODUCTION OF CURVED SURFACE COMPOSITES REINFORCED WITH RUBBER LAYER

Author(s):  
Mustafa ALBAYRAK ◽  
Mete Onur KAMAN
Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 698
Author(s):  
Selin Sökmen ◽  
Katja Oßwald ◽  
Katrin Reincke ◽  
Sybill Ilisch

High compatibility and good rubber–filler interactions are required in order to obtain high quality products. Rubber–filler and filler–filler interactions can be influenced by various material factors, such as the presence of processing aids. Although different processing aids, especially the plasticizers, and their effects on compatibility have been investigated in the literature, their influence on rubber–filler interactions in highly active filler reinforced mixtures is not explicit and has not been investigated in depth. For this purpose, the influence of treated distillate aromatic extract (TDAE) oil content and its addition time on interactions between silica and rubber chains were investigated in this study. Rubber–filler and filler–filler interactions of uncured and cured silica-filled SBR/BR blends were characterized by using rubber layer L concept and dynamic mechanical analysis, whereas mechanical properties were studied by tensile test and Shore A hardness. Five parts per hundred rubber (phr) TDAE addition at 0, 1.5, and 3 min of mixing were characterized to investigate the influence of TDAE addition time on rubber–filler interactions. It was observed that addition time of TDAE can influence the development of bounded rubber structure and the interfacial interactions, especially at short time of mixing, less than 5 min. Oil addition with silica at 1.5 min of mixing resulted in fast rubber layer development and a small reduction in storage shear modulus of uncured blends. The influence of oil content on rubber–filler and filler–filler interactions were investigated for the binary blends without oil, with 5 and 20 phr TDAE content. The addition of 5 phr oil resulted in a slight increase in rubber layer and 0.05 MPa reduction in Payne effect of uncured blends. The storage tensile modulus of vulcanizates at small strains decreased from 13.97 to 8.28 MPa after oil addition. Twenty parts per hundred rubber (phr) oil addition to binary blends caused rubber layer L to decrease from 0.45 to 0.42. The storage tensile modulus of the vulcanizates and its reduction with higher amplitudes were incontrovertibly high among the vulcanizates with lower oil content, which were 13.57 and 4.49 MPa, respectively. When any consequential change in mechanical properties of styrene–butadiene rubber (SBR)/butadiene rubber (BR) blends could not be observed at different TDAE addition time, increasing amount of oil in blends enhanced elongation at break, and decreased Shore A hardness and tensile strength.


Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2522
Author(s):  
Guangdou Liu ◽  
Shiqin Hou ◽  
Xingping Xu ◽  
Wensheng Xiao

In the linear and planar motors, the 1D Halbach magnet array is extensively used. The sinusoidal property of the magnetic field deteriorates by analyzing the magnetic field at a small air gap. Therefore, a new 1D Halbach magnet array is proposed, in which the permanent magnet with a curved surface is applied. Based on the superposition of principle and Fourier series, the magnetic flux density distribution is derived. The optimized curved surface is obtained and fitted by a polynomial. The sinusoidal magnetic field is verified by comparing it with the magnetic flux density of the finite element model. Through the analysis of different dimensions of the permanent magnet array, the optimization result has good applicability. The force ripple can be significantly reduced by the new magnet array. The effect on the mass and air gap is investigated compared with a conventional magnet array with rectangular permanent magnets. In conclusion, the new magnet array design has the scalability to be extended to various sizes of motor and is especially suitable for small air gap applications.


Author(s):  
Hasan Kasım

This study aims to determine the ballistic performances of laminated composite plates produced with AA5083-H112 series aluminum and rubber material with high elongation capacity under impact loading. To investigate the effect of rubber compounds, two types of rubber with calendered and damping were prepared. Thanks to the surface treatment applied to the aluminum plates, the rubber–metal adhesion strength was adjusted, and four different laminated composite plate samples were prepared. Calendered rubber was used on the bullet impact surface of all samples, and damping rubber was used on the back. It has been observed that the pressure barrier created by the calendered rubber bullet on the front face provides high performance to absorb energy. A detailed study was carried out on the total thickness of laminated composite plates, the interface adhesion strength between rubber and aluminum layers, and the ballistic performance of aluminum-rubber combinations. It was concluded that the laminated composite plate’s energy absorption would increase, especially by increasing the thickness of the dumping rubber layer on the back of the aluminum sheets. In the strong metal-rubber interface interaction between the rubber and aluminum layer, the bullet is stopped before the pressure barrier is formed. The penetration depth and bulging height increase, and most of the energy are transmitted through the aluminum plate. In the weak metal-rubber interface interaction, a significant portion of the energy is absorbed by the rubber and air thanks to the pressure barrier.


Author(s):  
Rabeeah Raza ◽  
Fazle Mabood ◽  
Rahila Naz ◽  
Sara I. Abdelsalam

Sign in / Sign up

Export Citation Format

Share Document