scholarly journals Effect of Printing Parameters of 3D Printed PLA Parts on Mechanical Properties

2021 ◽  
Author(s):  
Jayakumar N ◽  
◽  
Senthilkumar G ◽  
Pradeep A D ◽  
◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Design Method ◽  
Consumer Electronics ◽  
Disruptive Technology ◽  
Mean Values ◽  
Good Surface ◽  
3D Printed ◽  
Nozzle Temperature ◽  
The Way

Additive manufacturing significantly reduces the lead time of the product development cycle in the way of design trials and thus reduces delivery time to the market. The essence has been understood by many sectors including, education, manufacturing industries, automotive, medical, aerospace, consumer electronics, bio-medical and even fashion enthusiasts. It is used to prepare this PLA for the used plastics and landfills. By this way, it can reduce the plastics waste from the earth. Compare with ABS plastics, PLA plastics are cheaper. This disruptive technology going to the change the way of manufacturing goods and sets a new narrow path to the future industries. During usage of filament material, it’s got failure due to not enough quality printing because of not proper process parameters. Also, the printed part does not have good surface quality. So, the PLA material requires improved mechanical properties. The objective of this study is to create 3D printed parts with good quality with the optimized process parameters.The selected process parameters are infill density (%), Nozzle temperature (º) and print orientation. Taguchi orthogonal array (L9) design method has been chosen for generating design of experiments. The samples are produced according to its ASTM standards. The specimens were tested for identifying the mechanical properties like tensile strength, compression strength and impact strength. From the results obtained from the tests, taking the mean values and conclude the better infill density, orientation and the nozzle temperature the PLA.

3D Printing in Healthcare

2021 ◽  
pp. 696-703
Author(s):  
Nilmini Wickramasinghe
Keyword(s):  
3D Printing ◽  
Personalized Medicine ◽  
Healthcare Delivery ◽  
Healthcare Sector ◽  
Disruptive Technology ◽  
3D Printed ◽  
Average User ◽  
The Way ◽  
Aerospace And Defense

3D printing has developed as a modification of an old injection printer. Today, it is rapidly expanding offering novel possibilities as well as new exciting applications for various sectors including healthcare, automotive, aerospace, and defense industries. This chapter presents key application areas within the healthcare sector. In medicine, 3D printing is revolutionizing the way operations are carried out, disrupting prosthesis and implant markets as well as dentistry. The relatively new field of bioprinting has come to be because of advances with this technology. As will be discussed, numerous applications of 3D printing in healthcare relate to personalized medicine. For instance, implants or prostheses are 3D printed for a specific user's body, optimizing the technology to work for an individual, not an average user as with most mass-produced products. In addition, 3D printing has applications on the nanoscale with printing of drugs and other smaller items. Hence, 3D printing represents a disruptive technology for healthcare delivery.

On effect of chemical-assisted mechanical blending of barium titanate and graphene in PVDF for 3D printing applications

2020 ◽  
pp. 089270572094537
Author(s):  
Ravinder Sharma ◽  
Rupinder Singh ◽  
Ajay Batish
Keyword(s):  
Mechanical Properties ◽  
Barium Titanate ◽  
3D Printing ◽  
Comparative Study ◽  
Process Parameters ◽  
Processing Temperature ◽  
Melt Mixing ◽  
Twin Screw ◽  
3D Printed ◽  
The Comparative Study

The polyvinylidene difluoride + barium titanate (BaTiO3) +graphene composite (PBGC) is one of the widely explored thermoplastic matrix due to its 4D capabilities. The number of studies has been reported on the process parameters of twin-screw extruder (TSE) setup (as mechanical blending technique) for the development of PBGC in 3D printing applications. But, hitherto, little has been reported on chemical-assisted mechanical blending (CAMB) as solution mixing and melt mixing technique combination for preparation of PBGC. In this work, for preparation of PBGC feedstock filaments, CAMB has been used. Also, the effect of process parameters of TSE on the mechanical, dimensional, morphological, and thermal properties of prepared filament of PBGC have been explored followed by 3D printing. Further, a comparative study has been reported for the properties of prepared filaments with mechanically blended composites. Similarly, the mechanical properties of 3D printed parts of chemically and mechanically blended composites have been compared. The results of tensile testing for CAMB of PBGC show that the filament prepared with 15% BaTiO3 is having maximum peak strength 43.00 MPa and break strength 38.73 MPa. The optical microphotographs of the extruded filaments revealed that the samples prepared at 180°C extruder temperature and 60 r/min screw speed have minimum porosity, as compared to filaments prepared at high extruder temperature. Further, the results of the comparative study revealed that the filaments of CAMB composites show better mechanical properties as compared to the filaments of mechanically mixed composites. However, the dimensional properties were almost similar in both cases. It was also found that the CAMB composites have better properties at low processing temperature, whereas mechanically blended composites show better results at a higher temperature. While comparing 3D printed parts, tensile strength of specimens fabricated from CAMB was more than the mechanically blended PBGC.

scholarly journals Comparison between Tests and Simulations Regarding Bending Resistance of 3D Printed PLA Structures

Polymers ◽  
2021 ◽  
Vol 13 (24) ◽  
pp. 4371
Author(s):  
Dorin-Ioan Catana ◽  
Mihai-Alin Pop ◽  
Denisa-Iulia Brus
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Process Parameters ◽  
Bending Stress ◽  
Test Results ◽  
Printing Process ◽  
Simulation Process ◽  
Bending Resistance ◽  
3D Printed

Additive manufacturing is one of the technologies that is beginning to be used in new fields of parts production, but it is also a technology that is constantly evolving, due to the advances made by researchers and printing equipment. The paper presents how, by using the simulation process, the geometry of the 3D printed structures from PLA and PLA-Glass was optimized at the bending stress. The optimization aimed to reduce the consumption of filament (material) simultaneously with an increase in the bending resistance. In addition, this paper demonstrates that the simulation process can only be applied with good results to 3D printed structures when their mechanical properties are known. The inconsistency of printing process parameters makes the 3D printed structures not homogeneous and, consequently, the occurrence of errors between the test results and those of simulations become natural and acceptable. The mechanical properties depend on the values of the printing process parameters and the printing equipment because, in the case of 3D printing, it is necessary for each combination of parameters to determine their mechanical properties through specific tests.

Influence of nozzle temperature and volumetric filling on the mechanical properties of 3D-printed PEEK

2020 ◽  
Vol 62 (4) ◽  
pp. 351-356
Author(s):  
Danny Vogel ◽  
Volker Weißmann ◽  
Leo Rührmund ◽  
Harald Hansmann ◽  
Rainer Bader
Keyword(s):  
Mechanical Properties ◽  
Fused Deposition Modeling ◽  
Bending Strength ◽  
Layer By Layer ◽  
Bending Properties ◽  
Filling Degree ◽  
Fused Deposition ◽  
3D Printed ◽  
Injection Molded ◽  
Nozzle Temperature

Abstract Fused deposition modeling is a layer-by-layer 3D printing technology used to additively manufacture polymers. A major benefit of 3D-printed polymers is the option of tailoring their mechanical properties by varying the process parameters. In addition, the present study investigates the influence of the filling degree (50 % or 100 %) and the nozzle temperature during manufacturing on the mechanical properties of 3D-printed poly-ether-ether-ketone (PEEK) material. PEEK samples were built either compact (filling degree 100 %) or closed-cell porous (filling degree 50 %), using three different nozzle temperatures (390 °C, 430 °C and 470 °C). In static bending tests, the bending properties were evaluated and compared with injection molded PEEK samples. Bending strength and modulus increased up to 21.1 %, when the nozzle temperature was increased and up to 40.8 % when the volumetric filling was altered. The results indicate that nozzle temperature and volumetric filling can be altered to tailor the bending properties of 3D-printed PEEK for particular applications. However, the mechanical properties of the 3D-printed samples determined in the current study could not achieve those of the properties of the injection molded PEEK.

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