scholarly journals MEANS, STANDS AND MACHINES FOR TESTING GEAR WHEELS AND GEAR TRAINS OF HELICOPTER REDUCTION TRAINS

2021 ◽  
pp. 97-117
Author(s):  
O. Pilipenko ◽  
D. Kolesnik ◽  
A. Berezniak ◽  
V. Kohan ◽  
O. Pankul
Keyword(s):  
Vibration Signal ◽  
Technical Condition ◽  
Gear Train ◽  
Aviation Industry ◽  
High Tech ◽  
Kinematic Chains ◽  
Accurate Picture ◽  
Advanced Control ◽  
Gear Trains ◽  
Gear Wheels

The production and repair of such high-tech and important products as helicopters‟ reduction trains is impossible without comprehensive testing of these products, starting with the manufacture of their individual parts and assemblies and ending with the delivery of reduction trains to the customer. Various means for testing of gear wheels‟ rims and gear trains of helicopter‟s reduction trains, which have found application in testing equipment, are presented. Devices, testers, stands and machines for various tests are considered in order to control the characteristics of gear trains of aviation reduction trains after certain periods of their operation and repair, aimed at achieving better performance during further operation. The considered traditional metrological means of control of gear rims, gear measuring machines and complexes, some stands and machines for testing of reduction trains, pulse controllers and roll machines give an idea of various methods and means of control of gear wheels and gear trains of helicopters‟ reduction trains. The main method of experimental research of gear trains of reducers is stand tests both on movable gear wheels and on roll machines. Until recently, the most common method for monitoring and diagnosing gear trains has been vibrography, however, existing techniques do not give an accurate picture of the train condition, especially the contact surface of the teeth. During the operation of the gear train as a part of the helicopter‟s reduction train, signals from other sources (rotors, blades, shafts, bearings) are superimposed on the vibration signal generated by the gear train which significantly complicates the extraction and processing of the desired vibration signal. One of the most effective methods for monitoring and diagnosing the technical condition of kinematic chains of different complexity, which includes gear trains of helicopters„ reducers is kinematometry. The disadvantage of traditional kinematometry is the need to use high-precision sensors for the frequency and phase of the rotor rotation. Control of vibration from the early 1990s to the present time is the most advanced control, the means and methods of which are well developed in the aviation industry.

Fatigue crack detection method using analysis of vibration signal

2017 ◽  
Vol 1 (20) ◽  
pp. 63-74 ◽  
Author(s):  
Arkadiusz Rychlik ◽  
Krzysztof Ligier
Keyword(s):  
Crack Detection ◽  
Fatigue Cracks ◽  
Fatigue Cracking ◽  
Vibration Signal ◽  
Technical Condition ◽  
Visual Methods ◽  
Signal Characteristics ◽  
Fatigue Crack Detection ◽  
Sample Structure ◽  
Change Identification

This paper discusses the method used to identify the process involving fatigue cracking of samples on the basis of selected vibration signal characteristics. Acceleration of vibrations has been chosen as a diagnostic signal in the analysis of sample cross section. Signal characteristics in form of change in vibration amplitudes and corresponding changes in FFT spectrum have been indicated for the acceleration. The tests were performed on a designed setup, where destruction process was caused by the force of inertia of the sample. Based on the conducted tests, it was found that the demonstrated sample structure change identification method may be applied to identify the technical condition of the structure in the aspect of loss of its continuity and its properties (e.g.: mechanical and fatigue cracks). The vibration analysis results have been verified by penetration and visual methods, using a scanning electron microscope.

A New Technique Based on Loops to Investigate Displacement Isomorphism in Planetary Gear Trains

2002 ◽  
Vol 124 (4) ◽  
pp. 662-675 ◽  
Author(s):  
V. V. N. R. Prasad Raju Pathapati ◽  
A. C. Rao
Keyword(s):  
Graph Isomorphism ◽  
Planetary Gear ◽  
Degree Of Freedom ◽  
Gear Train ◽  
Graph Representation ◽  
Kinematic Structure ◽  
Graph Representations ◽  
Planetary Gear Trains ◽  
Gear Trains ◽  
A New Technique

The most important step in the structural synthesis of planetary gear trains (PGTs) requires the identification of isomorphism (rotational as well as displacement) between the graphs which represent the kinematic structure of planetary gear train. Previously used methods for identifying graph isomorphism yielded incorrect results. Literature review in this area shows there is inconsistency in results from six link, one degree-of-freedom onwards. The purpose of this paper is to present an efficient methodology through the use of Loop concept and Hamming number concept to detect displacement and rotational isomorphism in PGTs in an unambiguous way. New invariants for rotational graphs and displacement graphs called geared chain hamming strings and geared chain loop hamming strings are developed respectively to identify rotational and displacement isomorphism. This paper also presents a procedure to redraw conventional graph representation that not only clarifies the kinematic structure of a PGT but also averts the problem of pseudo isomorphism. Finally a thorough analysis of existing methods is carried out using the proposed technique and the results in the category of six links one degree-of-freedom are established and an Atlas comprises of graph representations in conventional form as well as in new form is presented.

A Lightweight Split-Torque Transmission for a 330 KW Helicopter

1982 ◽  
Vol 196 (1) ◽  
pp. 11-22 ◽  
Author(s):  
G White
Keyword(s):  
Gear Train ◽  
Main Rotor ◽  
Speed Reduction ◽  
Torque Transmission ◽  
Current Production ◽  
Gear Trains ◽  
Fixed Axis ◽  
Three Stages ◽  
A Current ◽  
Split Torque

A simple split-torque gear train is used as the main rotor transmission of a single-engine helicopter. Overall speed reduction ratio achieved is 103:1 between the engine at a nominal 36 000 rev/min and the main rotor at 350 rev/min. This ratio is generated from three stages of fixed-axis gear trains containing only eight gears. Alternative configurations are outlined and discussed. Comparison with a current production design shows the split torque arrangement offers reductions in weight, height, and drive train losses. A low total of gears and bearings offers the potential for improved reliability.

Topological Synthesis of Epicyclic Gear Trains Using Vertex Incidence Polynomial

2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Vinjamuri Venkata Kamesh ◽  
Kuchibhotla Mallikarjuna Rao ◽  
Annambhotla Balaji Srinivasa Rao
Keyword(s):  
High Velocity ◽  
Mechanical Energy ◽  
Gear Train ◽  
Recursive Method ◽  
Gear Pair ◽  
Simple Method ◽  
Epicyclic Gear ◽  
Thick Line ◽  
Gear Trains ◽  
Isomorphic Graphs

Epicyclic gear trains (EGTs) are used in the mechanical energy transmission systems where high velocity ratios are needed in a compact space. It is necessary to eliminate duplicate structures in the initial stages of enumeration. In this paper, a novel and simple method is proposed using a parameter, Vertex Incidence Polynomial (VIP), to synthesize epicyclic gear trains up to six links eliminating all isomorphic gear trains. Each epicyclic gear train is represented as a graph by denoting gear pair with thick line and transfer pair with thin line. All the permissible graphs of epicyclic gear trains from the fundamental principles are generated by the recursive method. Isomorphic graphs are identified by calculating VIP. Another parameter “Rotation Index” (RI) is proposed to detect rotational isomorphism. It is found that there are six nonisomorphic rotation graphs for five-link one degree-of-freedom (1-DOF) and 26 graphs for six-link 1-DOF EGTs from which all the nonisomorphic displacement graphs can be derived by adding the transfer vertices for each combination. The proposed method proved to be successful in clustering all the isomorphic structures into a group, which in turn checked for rotational isomorphism. This method is very easy to understand and allows performing isomorphism test in epicyclic gear trains.

Meshing Efficiency Analysis of Two Degree-of-Freedom Epicyclic Gear Trains

2016 ◽  
Vol 138 (8) ◽  
Author(s):  
Essam Lauibi Esmail
Keyword(s):  
Reference Frame ◽  
Power Efficiency ◽  
Power Flow ◽  
Flow Direction ◽  
Efficiency Analysis ◽  
Degree Of Freedom ◽  
Gear Train ◽  
Epicyclic Gear ◽  
Gear Trains ◽  
Two Degree Of Freedom

The concept of potential power efficiency is introduced as the efficiency of an epicyclic gear train (EGT) measured in any moving reference frame. The conventional efficiency can be computed in a carrier-moving reference frame in which the gear carrier appears relatively fixed. In principle, by attaching the reference frame to an appropriate link, torques can be calculated with respect to each input, output, or (relatively) fixed link in the EGT. Once the power flow direction is obtained from the potential power ratio, the torque ratios are obtained from the potential power efficiencies, the particular expression of the efficiency of the EGT is found in a simple manner. A systematic methodology for the efficiency analysis of one and two degree-of-freedom (DOF) EGTs is described, and 14 ready-to-use efficiency formulas are derived for 2DOF gear pair entities (GPEs). This paper includes also a discussion on the redundancy of the efficiency formulas used for 1DOF GPEs. An incomplete in the efficiency formulas in previous literature, which make them susceptible to wrong application, is brought to light.

scholarly journals STRATEGIC OVERVIEW OF FINANCIAL SUPPORT FOR THE DEVELOPMENT OF SMALL INNOVATIVE ENTERPRISES IN UKRAINE

2019 ◽  
pp. 53-64
Author(s):  
Danylo VANKOVYCH ◽  
Myroslav KULCHYTSKYJ
Keyword(s):  
Small Businesses ◽  
Financial Support ◽  
Essential Element ◽  
Main Tool ◽  
Innovation Activity ◽  
Aviation Industry ◽  
High Tech ◽  
Essential Property ◽  
Industrial Complex ◽  
Tool Manufacture

Introduction. Small innovative businesses play an important role in the economy of developed countries and are an essential element of the innovation process. Small enterprises are the most flexible, dynamic and widespread form of enterprises. Ukraine’s aspiration to European integration necessitates the introduction of an innovative model of development, one of the components of which is the development of a domestic innovation enterprise, which prompts to seek new approaches to the implementation of scientific, technical and innovative potential of the country’s economy. The purpose of the article is to find out the features and problems of financial support for the development of small innovative enterprises in Ukraine and to substantiate directions for its improvement. Results. According to the data of the State Statistics Service of Ukraine, innovation activity in Ukraine in 2018 was carried out only by every eleventh enterprise. The share of enterprises that introduced innovations in 2017 amounted to 16.2%, and those engaged in innovations 14.3%, respectively. At the same time, the share of innovative products in the total industrial volume was, according to the results of 2017, only 0.7%. In Ukraine, as of January 1, 2018, in the total number of enterprises (338256 units), the share of small business entities amounted to 95.5%. This testifies to the dependence of the level of development of the Ukrainian economy on their innovative activity. Among the range of obstacles to the successful functioning of innovative entrepreneurship, the problem of low efficiency of functioning of the financial mechanism of ensuring their development is the most urgent. Particular attention should be paid to the use of national competitive advantages, avant-garde industries, high-tech industries, such as space technology, aviation industry, biotechnology, tool manufacture, defense and industrial complex. Innovation demand in Ukraine should become not only an economic category but also an essential property of a person’s character. Conclusions. The development of innovative entrepreneurship is not carried out quickly and purposefully. Its potential, as the main tool for commercializing scientific ideas, is practically not implemented in Ukraine. Before small innovative enterprises, there are many barriers and obstacles that prevent them from working effectively. Thus, in order to provide effective financial support for the development of small innovative entrepreneurship, it is necessary, first of all, to improve the financial and tax policy of supporting small businesses, as well as to increase the efficiency of the use of established institutions of market infrastructure for supporting small businesses. The details of the mechanisms for implementing these measures should be the subject of further research, the results of which will be highlighted in the following publications.

Signal Flow Graphs for Spatial Gear Trains

1994 ◽  
Vol 116 (1) ◽  
pp. 326-331 ◽  
Author(s):  
R. Ma ◽  
K. C. Gupta
Keyword(s):  
Operations Research ◽  
Equations Of Motion ◽  
Planetary Gear ◽  
Gear Train ◽  
Signal Flow ◽  
Signal Flow Graphs ◽  
Planetary Gear Trains ◽  
Gear Trains ◽  
System Variables ◽  
Flow Graphs

Signal flow graphs (SFG) have been applied in many areas such as circuit analysis, controls, mechanical vibrations, statistics, and operations research. They have also been applied to the analysis of planetary gear trains which are planar, i.e., where all of the gear axes are parallel. In this paper, signal flow graphs are applied to spatial planetary gear trains. Some additional terminology and rules which are needed for this important application are developed in this paper and illustrated by examples. The significance of applying SFG to a gear system is that the graph describes the interrelationship among the system variables by linking causes and effects, offers the information about the topology of system connection, and the kinematic equations of motion can be written easily by inspection. In this way, it helps use to visualize and understand spatial gear train systems better.

A New Method of Design of Epicyclic Gear Trains

2013 ◽  
Vol 457-458 ◽  
pp. 707-712
Author(s):  
Pei Wen An ◽  
Zhong Liang Lv
Keyword(s):  
New Method ◽  
Combination Method ◽  
Engineering Practice ◽  
Type Number ◽  
Practical Application ◽  
Kinematic Chains ◽  
Epicyclic Gear ◽  
Gear Trains ◽  
Number Synthesis ◽  
Method Of Design

Epicyclic gear trains have been broadly applied in engineering practice. In this paper, kinematic chains (K.C.) with single-joint (S.J.) were applied to innovative synthesis of the epicyclic gear trains. The method of the innovative synthesis of the epicyclic gear trains was presented. Not only the epicyclic gear trains in common uses were obtained, but some new types of epicyclic gear trains that are got difficultly by means of conventional combination method were gained. Thereby, a new way has been offered for the innovative synthesis of the epicyclic gear trains, at the same time, a way has also been offered for practical application of some multi-link kinematic chains gained by using the theory of type-number synthesis of the K.C. with S.J.. Examples show that the method presented in this paper is right and feasible, and the method is efficient and practical for the innovative synthesis of the epicyclic gear trains.

Conceptual Design of Gear Differentials for Automotive Vehicles

1994 ◽  
Vol 116 (2) ◽  
pp. 565-570 ◽  
Author(s):  
Hong-Sen Yan ◽  
Long-Chang Hsieh
Keyword(s):  
Conceptual Design ◽  
Degrees Of Freedom ◽  
Planetary Gear ◽  
Gear Train ◽  
Design Constraints ◽  
Two Degrees Of Freedom ◽  
Design Concepts ◽  
Planetary Gear Trains ◽  
Gear Trains ◽  
Gear Differential

An automotive gear differential is a joint-fractionated planetary gear train with two degrees-of-freedom. We summarize the characteristics of planetary gear trains and the design constraints of noncoupled automotive gear differentials to synthesize their corresponding kinematic graphs. Based on these graphs and the proposed respecializing process, we generate the atlas of design concepts for automotive gear differentials with any types of gear pairs. As a result, there are 4, 25, and 156 design concepts for five-, six-, and seven-bar automotive gear differentials, respectively.

scholarly journals Vibration analysis of multi-body dynamic model of combat vehicle gearbox

2019 ◽  
Vol 287 ◽  
pp. 03005
Author(s):  
Jan Furch ◽  
Cao Vu Tran
Keyword(s):  
Dynamic Model ◽  
Vibration Signal ◽  
Technical Condition ◽  
Proposed Model ◽  
Combat Vehicle ◽  
Failure Conditions ◽  
The Individual ◽  
Multi Body ◽  
Material Wear ◽  
Body Dynamic

The combat vehicle gearbox, during the operation, generates vibration signals being related to the technical condition of gearbox. The analysis of the vibration signal could be used to determine accurately the behaviour of gearbox. Along with the development of the computer technology, the multi-body dynamic solution has been used widely to simulate, analyse, and determine the technical condition of gearbox. The purpose of this paper is to introduce the dynamic model of combat vehicle gearbox, and the simulation process based on the multi-body dynamic software, namely MSC.ADAMS. This proposed model allows the detection of failure conditions of individual gears and bearings in the gearbox. In this way, the fault conditions of the individual transmission components are identified. In the future, we would like to include a material wear module in the model, and we would like to model the life of the gearbox. We assume that we would also carry out accelerated tests of the gearbox to verify validity.

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