Depth Detection of Material Surface Defects Based on Laser Thermography

2021 ◽  
Vol 58 (4) ◽  
pp. 0411002
Author(s):  
刘佳琪 Liu Jiaqi ◽  
张志杰 Zhang Zhijie ◽  
林振钰 Lin Zhenyu ◽  
尹武良 Yin Wuliang
2011 ◽  
Vol 295-297 ◽  
pp. 1660-1664
Author(s):  
Yun Chao Diao ◽  
Yan Yan Jiang ◽  
Shi Kai Wang ◽  
Cheng Yu Wang

The float glass was polished by acid solution (HF/H2SO4) under ultrasonic wave. The surface morphologies before and after acid etching were observed by metallographic microscope. The thickness of acid etching was measured by thickness tester, and the strength before and after acid etching was investigated via material surface and interface performance tester. The experimental conditions, such as the amount of HF and H2SO4, the temperature of acid etching and the time of acid etching were optimized under ultrasonic wave ( f =40 KHz, P=125 W) by orthogonal design test. The suitable conditions were 10% for HF, 15 min for acid etching time, 30% for H2SO4and 25 °C for acid etching temperature, and thus the strength of float glass increased from 89.68 Mpa to 302.25 Mpa. The optimum thickness for acid etching was about 40 μm. The microscopic pictures showed that the surface defects of the glass surface such as scratch and pit weakened obviously or disappeared.


2013 ◽  
Vol 579-580 ◽  
pp. 181-185 ◽  
Author(s):  
Zhang Dong Li ◽  
Bo Zhao ◽  
Jing Lin Tong ◽  
Peng Duan

Carbon/carbon composite is composite material using carbon fiber as reinforcement and carbon as matrix. However, it is the difficult-to-machine material due to some characteristics of the material. The thesis uses ultrasonic milling cutting in order to improve the surface quality. Surface quality becomes better with the improvement of milling speed; surface quality becomes poor with the increases of per tooth feed and cutting depth; Skuincreases after adding ultrasonic, and which explains that the mechanism of ultrasonic milling is different from that of ordinary milling; the increase of Salindicates that surface defects of all kinds reduces in ultrasonic milling and the surface quality is better than that of ordinary milling.


2022 ◽  
Author(s):  
Huanyu Sun ◽  
Shiling Wang ◽  
Xiaobo Hu ◽  
Hongjie Liu ◽  
Xiaoyan Zhou ◽  
...  

Abstract Surface defects (SDs) and subsurface defects (SSDs) are the key factors decreasing the laser damage threshold of optics. Due to the spatially stacked structure, accurately detecting and distinguishing them has become a major challenge. Herein a detection method for SDs and SSDs with multisensor image fusion is proposed. The optics is illuminated by a laser under dark field condition, and the defects are excited to generate scattering and fluorescence lights, which are received by two image sensors in a wide-field microscope. With the modified algorithms of image registration and feature-level fusion, different types of defects are identified and extracted from the scattering and fluorescence images. Experiments show that two imaging modes can be realized simultaneously by multisensor image fusion, and HF etching verifies that SDs and SSDs of polished optics can be accurately distinguished. This method provides a more targeted reference for the evaluation and control of the defects of optics, and exhibits potential in the application of material surface research.


1988 ◽  
Vol 38 (5) ◽  
pp. 270-275
Author(s):  
Masahiko HORIHATA ◽  
Mitsugu MOTOMURA

2021 ◽  
Author(s):  
Po Jin ◽  
Qi Gao ◽  
Quanzhao Wang ◽  
Wenbo Li

Abstract In this paper, the finite element simulation model of diamond tool milling SiCp/Al composites was established.The milling force, stress distribution and removal mechanism of SiC reinforced granular material were studied. The correctness of finite element simulation is verified by micro milling experiments. The results show that the maximum stress mainly occurs when the SiC particles are milled with PCD tool. The removal mechanism of particles is different when the tool is milling particles at different positions. The material surface defects are reduced and the surface quality is improved as the cutting speed is increased. The surface defects of SiCp/Al milling with single edge diamond milling tool mainly include cavities, microcracks, scratches and pits. According to the measurement results, it can be founded that the milling depth has the greatest influence on the surface roughness, followed by the spindle speed and the feed speed.


Author(s):  
J. M. Walsh ◽  
J. C. Whittles ◽  
B. H. Kear ◽  
E. M. Breinan

Conventionally cast γ’ precipitation hardened nickel-base superalloys possess well-defined dendritic structures and normally exhibit pronounced segregation. Splat quenched, or rapidly solidified alloys, on the other hand, show little or no evidence for phase decomposition and markedly reduced segregation. In what follows, it is shown that comparable results have been obtained in superalloys processed by the LASERGLAZE™ method.In laser glazing, a sharply focused laser beam is traversed across the material surface at a rate that induces surface localized melting, while avoiding significant surface vaporization. Under these conditions, computations of the average cooling rate can be made with confidence, since intimate contact between the melt and the self-substrate ensures that the heat transfer coefficient is reproducibly constant (h=∞ for perfect contact) in contrast to the variable h characteristic of splat quenching. Results of such computations for pure nickel are presented in Fig. 1, which shows that there is a maximum cooling rate for a given absorbed power density, corresponding to the limiting case in which melt depth approaches zero.


Author(s):  
Kenneth R. Lawless

One of the most important applications of the electron microscope in recent years has been to the observation of defects in crystals. Replica techniques have been widely utilized for many years for the observation of surface defects, but more recently the most striking use of the electron microscope has been for the direct observation of internal defects in crystals, utilizing the transmission of electrons through thin samples.Defects in crystals may be classified basically as point defects, line defects, and planar defects, all of which play an important role in determining the physical or chemical properties of a material. Point defects are of two types, either vacancies where individual atoms are missing from lattice sites, or interstitials where an atom is situated in between normal lattice sites. The so-called point defects most commonly observed are actually aggregates of either vacancies or interstitials. Details of crystal defects of this type are considered in the special session on “Irradiation Effects in Materials” and will not be considered in detail in this session.


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