Despite great advancements in diamond thin film growth and deposition techniques,
determination of the residual stress and Young’s modulus for diamond films has continued to be a
challenge. The bulge test is a potentially powerful tool for characterizing the mechanical properties of
diamond film. In a bulge tester, pressure is applied on a thin membrane and the out-of-plane
deflection of the membrane center is measured. The Young’s Modulus and the residual stress are
simultaneously determined by using the load-deflection behavior of a membrane. By means of
electron-enhanced hot filament chemical vapor deposition (HFCVD), a diamond film was deposited
on silicon slice (100), and the free-standing window sample of diamond thin films was fabricated by
means of photolithography and anisotropic wet etching. The deflection of the membranes is measured
using a laser interferometry system. The elastic modulus and residual stress were measured using a
self-designed bulge equipment. In addition, the distortion of diamond thin films under different
pressure was simulated using finite element analysis and the contrast was made with experimental
data. The research indicated that the Young’s Modulus of diamond thin films is 937.8GPa and the
residual stress is -10.53MPa. The elastic modulus and the residual stress coincide with the report in
the literature and the value tested by X-ray diffraction, respectively. This method uses a simple
apparatus, and the fabrication of samples is very easy, and it has provided an effective means for
precise measure the mechanical properties of other thin films.