Influence of Technological Parameter for Ramie Yarn Hairiness on Compact Spinning with Suction Groove

2012 ◽  
Vol 217-219 ◽  
pp. 1695-1698
Author(s):  
Hong Cai Ma ◽  
Long Di Cheng ◽  
Gui Xiang Yan ◽  
Shi Ping Xu
Keyword(s):  
Negative Pressure ◽  
Technological Parameter ◽  
Breaking Strength ◽  
Spindle Speed ◽  
Ramie Fiber ◽  
Ring Spinning ◽  
Yarn Properties ◽  
Yarn Hairiness ◽  
Compact Spinning ◽  
Ramie Yarn

The application of compact spinning technology with suction groove for ramie was studied. This technology improved ramie yarn hairiness, breaking strength and so on. The performance of the yarn hairiness was analyzed in detail through contrast test of the compact spinning technology with suction groove and the traditional ring spinning for ramie fiber. At the same time, the comprehensive performances of ramie yarn spinning by the two kinds of spinning technologies were contrasted and analyzed. The results showed that the spinning technology with suction groove can be significantly improved ramie yarn properties: hairiness and breaking strength etc. In the spinning technology with suction groove, the optimal technological parameter for producing least yarn hairiness, A1 B1 C1 D1, is acquired, where the spindle speed A is 6600 r/min, twist B is 608 T/m, the value of negative pressure C is -3.1 kPa, and traveler D is 21 # (yarn Nm 36).

Reducing Yarn Hairiness in a Modified Ring Spinning Yarn Path by Various Offsets

2011 ◽  
Vol 331 ◽  
pp. 493-497
Author(s):  
Xu Zhong Su ◽  
Wei Dong Gao ◽  
Ting Ting Wu ◽  
Xin Jin Liu ◽  
Yun Zhang
Keyword(s):  
Critical Region ◽  
Breaking Force ◽  
Ring Spinning ◽  
Fiber Tension ◽  
Yarn Properties ◽  
Spun Yarns ◽  
Spinning Process ◽  
Spinning Triangle ◽  
Yarn Hairiness ◽  
The Right

Spinning triangle is a critical region in the spinning process of yarn. Its geometry influences the distribution of fiber tension in the spinning triangle and the properties of spun yarns, such as the yarn breakage and hairiness. In this paper, the relationships between the spinning angle and yarn properties especially the yarn hairiness were investigated under various horizontal offsets. The properties of spun yarns produced by the modified system were evaluated and analyzed. Both left diagonal and right diagonal yarn arrangements were examined. The results indicate that the right diagonal yarn path leads to reduce yarn hairiness but the left diagonal yarn path leads to increase yarn hairiness; the breaking force of yarn changes little; yarn evenness deteriorates slightly with the changes of offset.

Structure and Properties of Double-Filament Tri-Component Combined Yarn

2014 ◽  
Vol 1035 ◽  
pp. 101-105
Author(s):  
Yi Qiang Gao
Keyword(s):  
Abrasion Resistance ◽  
Manufacturing Process ◽  
Breaking Strength ◽  
Structure And Properties ◽  
Breaking Elongation ◽  
Yarn Properties ◽  
Yarn Structure ◽  
Yarn Hairiness

Manufacturing process of combined yarn with different filament size and cotton roving has been discussed. It shows that filament feeding point has some effect on combined yarn structure and yarn properties. If the filaments are fed from different sides of the cotton strand, they usually wrap the strand in parallel. If the filaments are fed from the same side of the strand, they wrap the strand crossed more often. Filament feeding point has an effect on yarn hairiness while it affects yarn breaking strength, yarn breaking elongation and abrasion resistance slightly. Yarn property weight is determined by subjective empowerment and Borda method is used to analyze yarn property. It has proved that if the filaments are fed from different sides of the cotton strand, the filament-roving space is set at 4mm respectively; the combined yarn shows the best.

scholarly journals Effect of Nozzle Structural Parameters on Hairiness of Compact-Jet Yarns

2012 ◽  
Vol 7 (2) ◽  
pp. 155892501200700 ◽  
Author(s):  
Demet Yilmaz ◽  
Mustafa Resit Usal
Keyword(s):  
Structural Parameters ◽  
Low Cost ◽  
Ring Spinning ◽  
System A ◽  
Research Activities ◽  
Spun Yarns ◽  
Yarn Hairiness ◽  
Air Nozzle ◽  
Compact Spinning ◽  
Nozzle Head

Hairiness significantly influences the appearance of yarns and fabrics. New methods and spinning systems have been offered to reduce it. Nevertheless, there is still the quest for easy, low-cost processes to produce good quality yarns with reduced hairiness. Therefore, due to its considerable importance for spun yarns, we worked on a new spinning method to decrease yarn hairiness. Many researchers have been studying the use of air nozzles in the spinning and also the winding processes, and they indicated that hairiness decreases by up to 40–50%. From this point, we investigated the use of an air nozzle on a compact spinning system and discussed the effect on yarn hairiness. The nozzle was positioned at the exit of the drafting system on a RoCoS compact spinning system and pressurized air was fed into the nozzle by the compressor during spinning. We called the combination of an air nozzle and a compact spinning system a Compact-Jet spinning system. In the literature, there are no such trials. At the end of the study, it was determined that a Compact-Jet spinning system truly improves hairiness by up to 40% in comparison to the compact spinning system and by up to 70% compared with the conventional ring spinning system. Regarding the nozzle structural parameters, the changes in hairiness indicate that the main hole diameter and nozzle outlet design make the most important contributions in reducing yarn hairiness; whereas the injector angle and nozzle head type show weaker effects. As a result, the Compact-Jet can be considered as an innovative spinning system providing the opportunity to produce less hairy yarn. Additionally, we believe that this study makes an important contribution to the research activities in the spinning field and its associated literature.

scholarly journals Production of Fine Count Yarns from Some Extra-long Egyptian Cottons on Different Spinning Systems

2021 ◽  
Vol 3 (5) ◽  
pp. 90-96
Author(s):  
Eman Rashwan El-Sayed ◽  
Eman Yehia Abd-Elkawe
Keyword(s):  
Physical And Mechanical Properties ◽  
Ring Spinning ◽  
Mean Values ◽  
Quality Properties ◽  
Yarn Strength ◽  
Yarn Count ◽  
Single Yarn ◽  
Yarn Hairiness ◽  
Yarn Quality Properties ◽  
Compact Spinning

The current research was carried out to produce fine count yarns from extra-long Egyptian cotton varieties using compact and ring spinning systems.in addition, to compare between compact yarns and ring yarns in terms of their physical and mechanical properties. Three commercial extra-long staple Egyptian cottons Giza92, Giza93 and Giza 96 were used to produce four linear densities of 80, 100, 120 and 140 at 3.6 twist multiplier. Results obtained showed that Giza 92 was surpassed significantly other extra -long staple varieties. It recorded the highest mean values of yarn strength and yarn evenness While, the same variety recorded the lowest mean values of yarn hairiness and imperfections. Compact yarns were much better than yarns spun on the ring spinning in yarn strength, yarn elongation, evenness, yarn imperfections and yarn hairiness. Yarn count 80,s gave higher single yarn strength (20.89cN/tex), yarn elongation (5.03%) and yarn evenness (17.49%) and lower yarn hairiness (2.04) and imperfections than yarn count 140s. Single yarn strength, yarn elongation and yarn evenness were decreased with increasing yarn count. While the number of neps, hairiness, the number of thin and thick places were increased with increasing yarn count. Concerning, the effect of interaction between cotton varieties × yarn counts × spinning systems on yarn quality properties. Yarn count 80s recorded the highest mean values of yarn strength (23.14, 21.1 and 20.2 cN/tex) and yarn evenness (17.72, 16.53 and 16.79%) for varieties Giza92, Giza93 and Giza96, respectively for compact spinning system. Yarn strength at count 80, 100, 120 and 140 correlated negatively and highly significant with micronaire value and maturity ratio.

Numerical and experimental approach towards an energy-efficient compact spinning system

2021 ◽  
pp. 004051752110432
Author(s):  
Malik YH Saty ◽  
Nicholus Tayari Akankwasa ◽  
Jun Wang
Keyword(s):  
Experimental Investigation ◽  
Negative Pressure ◽  
Three Dimensional ◽  
High Energy ◽  
Yarn Properties ◽  
3D Printed ◽  
Yarn Production ◽  
Compact Spinning ◽  
Set Up ◽  
Geometrical Dimensions

Compact spinning with a lattice apron has recently become a very attractive approach for pneumatic compact yarn production spinning systems. One of the main challenges with use of this method is the high negative pressure that leads to high energy consumption. In response to this challenge, we present a numerical and experimental investigation of the effects of a three-dimensional (3D) printed guiding device on the airflow characteristics and yarn properties. Initially, the 3D numerical model of the compact spinning system was set up based on the real geometrical dimensions. Secondly, the 3D prototype was developed, simulated, and analyzed using Solidworks and Ansys. Ultimately, the design, which exhibited low negative pressure along the model domain, was adopted and then 3D printed to enable further experimental investigation. Airflow analysis results illustrated that when using the guiding device with low negative pressure, the active area of negative pressure was increased. This was due to the existence and the special design of the guiding device that prevented the decrease of the negative pressure with atmospheric pressure. This increased the transverse condensing force, which was beneficial for twisting the free-end fiber around the fiber bundle. Experimental results revealed that the three yarns spun with the guiding device achieved significant energy saving when the guiding device was used. Moreover, these yarns spun with the guiding device had better strength, hairiness, and evenness than those spun without a guiding device. The model developed can be further improved and utilized for commercial purposes, as it significantly reduces energy costs while improving yarn properties.

Study on properties of elastic core-spun yarns containing a mix of spandex and PET/PTT bi-component filament as core

2017 ◽  
Vol 88 (9) ◽  
pp. 1065-1076 ◽  
Author(s):  
Tao Hua ◽  
Ngo S Wong ◽  
Wai M Tang
Keyword(s):  
Draw Ratio ◽  
Linear Density ◽  
Test Results ◽  
Ring Spinning ◽  
Elastic Core ◽  
Spun Yarn ◽  
Yarn Properties ◽  
Spun Yarns ◽  
Core Components ◽  
Yarn Hairiness

This paper presents a development of elastic core-spun yarn containing a mix of spandex and polyethylene terephthalate/polytrimethylene terephthalate (PET/PTT) bi-component filament as core to obtain better yarn properties, especially for elastic property. Eight types of core-spun yarns, consisting of different core components with various values of linear density and covered with cotton fibers, were produced using a modified ring-spinning machine with a core spinning attachment. The influences of core components, linear density, and draw ratio of spandex on yarn structure and properties were investigated. The experimental results demonstrate that core-spun yarns containing a mix of spandex and PET/PTT bi-component filament have much lower yarn stress decay as well as lower hairiness and CVm value of evenness compared to the yarns using only spandex. For the yarns containing a mix of spandex and PET/PTT bi-component filament, the yarns containing 70 denier spandex have higher elongation and stress decay compared to the yarns containing 40 denier spandex. The test results show that the elongation of yarns containing a mix of spandex and PET/PTT bi-component filament increases with the increase of the draw ratio of spandex. The stress decay of yarns containing a mix of 70 denier spandex and PET/PTT filament shows a similar trend to the elongation. Moreover, the yarn samples containing a mix of spandex and PET/PTT filament as core exhibit good yarn evenness, with very few thick places and neps, as well as low yarn hairiness.

scholarly journals Research on the Qualities of Cellulosic Yarn

2018 ◽  
Vol 26 (1(127)) ◽  
pp. 30-35
Author(s):  
Iwona Frydrych ◽  
Xuzhong Su ◽  
Xiaoxuan Qin ◽  
Xiaoxuan Qin ◽  
Xiaoxuan Qin ◽  
...  
Keyword(s):  
Cross Sections ◽  
Viscose Fibre ◽  
Breaking Strength ◽  
Ring Spinning ◽  
Textile Processing ◽  
Sampling Device ◽  
Spun Yarn ◽  
Fundamental Process ◽  
Spun Yarns ◽  
Compact Spinning

Cellulosic fibre is a kind of renewable fibre that has attracted more and more attention in textile processing recently. Yarn spinning is the first fundamental process in textile processing. Therefore, in this paper, taking viscose fibre and tencel fibre as examples, the qualities of cellulosic yarn were studied. Three kinds of pure viscose and tencel yarn: 14.6 tex (40S), 9.7 tex (60S) and 7.3 tex (80S), were spun on a ring spinning system modified with lattice apron compact spinning (LACS) and complete condensing spinning (CCS), respectively. The spun yarn qualities, yarn evenness, breaking strength and hairiness, were tested and comparatively analysed. Then two kinds of cellulosic blend yarn including 14.6 tex, 9.7 tex and 7.3 tex JC/R 60/40 yarn, and 14.6 tex, 9.7 tex and 7.3 tex JC/T 70/30 yarns were spun on a ring spinning system modified with CCS. The spun yarn evenness, breaking strength and hairiness were tested, and the cross sections of the spun yarns were presented using a Y172 Hardy’s thin cross-section sampling device. The results show that for both the pure viscose and tencel yarn, compared with LACS, CCS has better yarn evenness, a little lower yarn breaking strength and a little more hairiness, while the uniformity of yarn qualities are all improved. For the cellulosic blend yarn, compared with the pure cellulosic yarn, yarn evenness is worse, especially for the cotton and tencel blend yarn.

Improving spun yarn properties by contacting the spinning strand with the static rod and self-adjustable disk surfaces

2017 ◽  
Vol 88 (7) ◽  
pp. 800-811 ◽  
Author(s):  
Keshuai Liu ◽  
Zhigang Xia ◽  
Weilin Xu ◽  
Yu Hao ◽  
Qiaolin Xu ◽  
...  
Keyword(s):  
Theoretical Analysis ◽  
Contact Surface ◽  
Ring Spinning ◽  
Modified Method ◽  
Spun Yarn ◽  
Yarn Properties ◽  
Static Contact ◽  
Yarn Hairiness ◽  
Yarn Tenacity ◽  
Good Agreement

To overcome the spun yarn unevenness deterioration and insufficient hairiness reduction for ring spinning with a static contact surface, this study introduced a modified method to improve spun yarn properties by contacting the spinning strand with the static rod and self-adjustable disk surfaces. The mechanism of the improvement of spun yarn properties was theoretically analyzed. Analysis results indicated that the combination of the static rod and self-adjustable disk surfaces could improve the yarn hairiness wrapping force without sever twisting blockage, resulting in a large yarn hairiness reduction and surface tight structure without irregularity deterioration. Correspondingly, the yarn tenacity should also become somewhat enhancement. Then, our theoretical analysis and prediction were validated by conducting such comparative experiments as spinning without a contact surface, spinning with a static rod surface, and spinning with a combination of the static rod and self-adjustable disk surfaces. The experimental results were in good agreement with our theoretical analysis and prediction.

Comparative analysis of two kinds of pneumatic compact spinning using finite element method

2017 ◽  
Vol 29 (4) ◽  
pp. 514-524
Author(s):  
Li Yinghui ◽  
Chunping Xie ◽  
Xinjin Liu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Velocity Component ◽  
Breaking Strength ◽  
Content Type ◽  
Axis Direction ◽  
Yarn Properties ◽  
Airflow Field ◽  
Compact Spinning ◽  
Element Method

Purpose The purpose of this paper is to know airflow field and its distribution of pneumatic compact spinning systems. Complete compact spinning (CCS) and four-line rollers compact spinning (FRCS) are both two kinds of pneumatic compact spinning systems, which utilizes airflow in condensing equipment to condense fiber bundle and improve yarn properties. Design/methodology/approach The paper opted for an exploratory study using finite element method, the airflow field in the condensing area of CCS and FRCS were simulated. First, a periodic movement of the fibers in bundle in condensing area was detected, and the yarn tracks were described veritably under the high-speed-video-camera and AutoCAD Software. Then the physical models of the condensing zone were constructed according to the physical parameters of the practical system. The simulation of airflow velocities were extracted along the yarn tracks using ANSYS Software. Finally, the numerical results were verified by spinning experiments. Findings The results show that the negative velocity component along the Y-axis helps keeping beneficial hairiness. CCS has higher negative velocity value and more abundant beneficial hairiness than FRCS. The velocity component in the X-axis direction has a direct effect on yarn evenness. For the same liner density of CCS and FRCS, the larger the value of the velocity component on X-axis is, the better the yarn evenness is. For 9.7tex, CCS has larger velocity component in the X-axis direction and better yarn evenness than FRCS, showing that CCS is more suitable for spinning fine count yarn. The velocity component in the Z-axis direction has a direct effect on breaking strength. CCS has little velocity component in the Z-axis direction and little breaking strength than FRCS. Originality/value To know airflow field and its distribution by finite element method is helpful to investigate the condensing principles of the fiber bundle and improve yarn properties.

The Effect of Blending Ratio and Yarn Twist Multiplier on Polysulfone /Meta-Aramid Blended Yarn Properties

2011 ◽  
Vol 287-290 ◽  
pp. 2552-2556
Author(s):  
Xiang Hong Li ◽  
Jian Hua Yin
Keyword(s):  
Factor Analysis ◽  
Breaking Strength ◽  
High Strength ◽  
Yarn Strength ◽  
Breaking Elongation ◽  
Blended Yarn ◽  
Yarn Twist ◽  
Yarn Properties ◽  
Twist Multiplier ◽  
Yarn Hairiness

The effect of blending ratio and yarn twist multiplier on Polysulfone /Meta-aramid blended yarn properties is studied. Two-factor analysis of variance shows that yarn twist multiplier and blending ration have a significant effect on yarn breaking strength while yarn breaking elongation is affected by yarn twist multiplier considerably. Yarn evenness varies with blending ration delicately. Blending ratio and yarn twist multiplier have little effect on yarn hairiness. Yarn evenness nearly has no change with yarn twist multiplier and yarn breaking elongation remains consistent under different blending ratios. Yarn breaking strength gets higher with Meta-aramid content increasing. When the yarn twist multiplier is small, it’s easy to increase yarn strength by blending high-strength fibers. Yarn breaking elongation gets higher when yarn twist multiplier is larger. Blended yarn evenness gets better with finer Meta-aramid content increasing.

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