A Novel Method For The Fibre-Based Conductive Ring Spun Yarn Production

To take the advantages of spun yarns such as porosity, softness, bending as well as usability as yarn/fabric forms, in this study, it was worked on an alternative conductive yarn production method. Different from other methods such as coating, core-spun, blending, a conductive nanosuspension was applied to viscose, cotton and polyester open fibre bundles with different feeding amounts during the ring spinning with a specially developed apparatus. Reduced graphene oxide (rGO) was used to impart conductivity. Different from literature, rGO was synthesized with a single step process instead of two-step processes to ensure simple, easy-to-apply process and industrial applicability. Following to yarn production, winding, knitting and washing processes were realized to evaluate the changes in yarn conductivity and the usability of the yarns in the post-spinning processes. In addition to tensile properties of the yarns and air permeability of the fabrics, electrical resistance and environmental impact of the method was compared with immersion&drying process. The results indicated that alternative method allows the production of conductive (lower resistance than 100 kΩ) but also stronger, flexible, washable and breathable electronic textile products with an environmentally friendly process. There has been no effort, as yet, to get conductivity in this manner. Therefore, the developed method can be considered to be a new application in the functional yarn production field. The produced conductive yarns can be converted into fabric form by weaving, knitting and embroidery. Therefore, they can also be seen as an ideal as the platforms for future wearable electronics.

Numerical and experimental approach towards an energy-efficient compact spinning system

Compact spinning with a lattice apron has recently become a very attractive approach for pneumatic compact yarn production spinning systems. One of the main challenges with use of this method is the high negative pressure that leads to high energy consumption. In response to this challenge, we present a numerical and experimental investigation of the effects of a three-dimensional (3D) printed guiding device on the airflow characteristics and yarn properties. Initially, the 3D numerical model of the compact spinning system was set up based on the real geometrical dimensions. Secondly, the 3D prototype was developed, simulated, and analyzed using Solidworks and Ansys. Ultimately, the design, which exhibited low negative pressure along the model domain, was adopted and then 3D printed to enable further experimental investigation. Airflow analysis results illustrated that when using the guiding device with low negative pressure, the active area of negative pressure was increased. This was due to the existence and the special design of the guiding device that prevented the decrease of the negative pressure with atmospheric pressure. This increased the transverse condensing force, which was beneficial for twisting the free-end fiber around the fiber bundle. Experimental results revealed that the three yarns spun with the guiding device achieved significant energy saving when the guiding device was used. Moreover, these yarns spun with the guiding device had better strength, hairiness, and evenness than those spun without a guiding device. The model developed can be further improved and utilized for commercial purposes, as it significantly reduces energy costs while improving yarn properties.

INTRODUCTION OF DIGITAL MANAGEMENT METHODS IN THE TECHNOLOGICAL PROCESSES OF FLAX TOW YARN PRODUCTION

The ways of automating the process chain in a short spinning system, when producing combed yarn, are described in the article. The degree of automation of all stages of the process chain is the subject of the article. In particular, the introduction of digital control methods, when using an automatic layer forming hopper of the production line (the device is protected by a patent of the Russian Federation), which increases the quality of semi-finished products by reducing long sliver unevenness and, consequently, by aligning the sliver coils by mass; application of the automatic sliver levelling system, which allows to increase the evenness of the formed sliver, on the card; possibility to equip the spinning rotor with breakage sensors and the pneumatic autolevelling system, which allows to increase the productivity and to reduce the down time, increasing the ratio of the useful time of the spinning machine.

Practicing Response Surface Designs in Textile Engineering: Yarn Breaking Strength Exercise

Predicting properties of end product from known properties of raw material is an important part of quality control in manufacturing. Main concept in this research is to reach a specified property of end product from known properties of raw material by attaining response surface designs with feasible region. The Ne20–19.21 T/inch yarn breaking strength (response, desired value 450 cNs) is acquired from cotton fiber properties (variables). The relationship between response and variables are obtained in response surface drawings and contour plots. The area showing the desired value in contour plots are colored in lilac and are intersected to obtain the feasible regions. By reading backwards from the feasible region borders, the variable value ranges are reached which will give the desired value of the response is obtained. When this information to start the yarn production is ready, the cotton lots containing these fiber property value ranges will be bought or from raw material in hand we will be read which yarn breaking strength will occur at the end of production. It was concluded that response surface designs with feasible region are quick, practical, and effective tools, provide valuable results, contribute a lot to quality control, and are beneficial in textile quality control.

Unfathomed Depths; Uncharted Mountains

This chapter investigates Britain’s cotton supply and usage during the war. It examines all the issues that have been misinterpreted or ignored: cotton imports, bale weights, cotton re-exports, wastage in spinning, raw cotton stocks, stocks of cotton goods, exports of cotton goods and investment in new mills. There was nothing abnormal about the cotton market in 1859–61. Without the war, there would have been no allegation of pre-war over-production, no assertion of the glutting of overseas markets. The chapter offers an alternative explanation of why short-term working, which led to the Lancashire cotton famine, began in October 1862 when there was not yet a scarcity of cotton. The international cotton trade needed a large pipeline of stock. The outbreak of war, followed by the Confederate embargo and the Union blockade, paralysed the world market and caused an abrupt fall in demand. The conclusion is that, for the three main years of the war, British yarn production was at 36 per cent of the market requirement, and that about 4.5 billion lb of raw cotton was denied to Britain in the seven years to the end of 1867.

Optimization of Spacer Size and Degree of Shore Hardness on Yarn Quality in Ring Frame Machine

This study was mainly focused on the optimization of spacer size and degree of shore hardness in ring frame drafting systems to improve yarn quality parameters. The 100% cotton fiber carded yarn samples of 35.5Nm were produced to analyze the effect of spacer size and degree of shore hardness with different combinations. The spacers were 4.2 and 4.5 mm and the shore hardness was 70 back & 62 front and 70 back & 65 front. All yarn samples of the same count were produced on the same spinning positions by changing the spacer’s size and degree of shore hardness by keeping all other parameters constant. The produced samples were tested according to standard testing methods and instruments. After testing, the tested results were compared to analyze the influence of spacer size and shore hardness on yarn quality in a ring spinning frame. The technologist needs to understand this and act on it to optimize the yarn production. The specific size of the spacer with specific shore hardness should be used for a particular count of yarn. The results showed that yarn quality i.e. U%, Cvm, Neps +200%/km, Thick +50%/km, Thin -50%/ km, TIPI are considerably influenced by the spacer size with different shore hardness. So it is concluded that the best result has been obtained in the case of using a pink color spacer (4.2mm) with 70 degrees back and 65 front degree front top rollers.