The Effect of Axial Cutting Edge Angle on the Axial Milling Force of Helical Milling

2012 ◽  
Vol 217-219 ◽  
pp. 1723-1728
Author(s):  
Shuo Zhang ◽  
Rui Hang Shi ◽  
Xin Guang Liang ◽  
Yong Xiang Hu ◽  
Zhen Qiang Yao ◽  
...  
Keyword(s):  
Qualitative Analysis ◽  
Process Parameters ◽  
Cutting Edge ◽  
Helical Milling ◽  
Geometrical Parameters ◽  
Milling Force ◽  
Edge Angle ◽  
Machining Quality ◽  
End Mills ◽  
Reasonable Choice

For decreasing axial milling force in helical milling and improving machining quality, researches have been carried out on end mills’ geometrical parameters. And experiments have also been designed to analyze the effect of end mill’s axial cutting edge angle on axial milling force. The results indicate that when other mills’ geometrical and process parameters are constant, the generated mean axial milling force is remarkably decreased, following the axial cutting edge angle’s little increase. In addition, as the pitch of helical milling path increases, larger axial cutting edge angle leads to higher relative decrease ratio. And a qualitative analysis is also put up to point out the reason for the phenomena above, that is, part of the low-speed region of axial cutting edge quits milling. These conclusions could supply valuable references to reasonable choice of combinations of mills’ geometrical and process parameters in helical milling.

scholarly journals Optimization of Boring Process Parameters in Manufacturing of Polyacetal Bushing using High Speed Steel

2019 ◽  
Vol 130 ◽  
pp. 01031 ◽  
Author(s):  
The Jaya Suteja ◽  
Yon Haryono ◽  
Andri Harianto ◽  
Esti Rinawiyanti
Keyword(s):  
Surface Roughness ◽  
Process Parameters ◽  
Feed Rate ◽  
High Speed ◽  
Removal Rate ◽  
High Speed Steel ◽  
Cutting Edge ◽  
Depth Of Cut ◽  
Optimum Result ◽  
Edge Angle

Polyacetal is commonly used as bushing material because of its low coefficient of friction and self lubricant characteristics. The polyacetal is machined by using boring process to produce bushing in certain surface roughness. The objectives of this research are to optimize three independent parameters (depth of cut, feed rate and principal cutting edge angle) of boring process of polyacetal using high speed steel tool to achieve the highest material removal rate and the required surface roughness. Response Surface Methodology is used to investigate the influence of the parameters and optimize the boring process. The research shows that the influence of the boring process parameters on polyacetal is similar compared to on metal. The result reveals that the optimum result is achieved by applying the value of depth of cut, feed rate, and principal cutting edge angle is 2.9 × 10–3 m, 0.229 mm rev–1, and 99.1° respectively. By applying these values, the maximum material rate removal achieved in this research is 1263.4 mm3 s–1 and the surface roughness achieved is 1.57 × 10–6 m.

Research of Changeability of Cutting Process Parameters at Turning of the Shaped Surfaces

2014 ◽  
Vol 1036 ◽  
pp. 361-364
Author(s):  
Tatiana Ivchenko ◽  
Irina Petryaeva ◽  
Roman Grubka
Keyword(s):  
Surface Roughness ◽  
Process Parameters ◽  
Cutting Forces ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Process ◽  
Geometrical Parameters ◽  
Edge Angle ◽  
Cutting Regimes

Conformities to law of changeability of the tool geometrical parameters, parameters of сut section, parameter of the chip formation, cutting forces, cutting temperature and machining surface roughness at machining of the shaped surfaces are set. There is researched character of change of the working edge angle, cutting face edge angle, width and thickness of cut section, cutting speed on position of blade top on the convex and concave shaped surface. The analytical dependences of the chip contraction coefficient, cutting forces, cutting temperature and machining surface roughness on the cutting speed and feed are certain. The method of determination of the cutting forces, thermal streams and cutting temperature at turning of the shaped surfaces is created taking into account changeability of the geometrical parameters and parameters of сut section. There are set coefficients, which allow expecting these parameters in any point of the convex and concave shaped surfaces. The method of account of the cutting process parameters changeability at optimization of the cutting regimes at turning of the shaped surfaces on the criterion of maximum productivity is developed. With the use of method of the linear programming analytical dependences of the optimum-cutting regime from the turning parameters taking into account variable limitations on cutting forces, cutting temperature and machining surface roughness are definite.

scholarly journals Statistical modeling, Sobol sensitivity analysis and optimization of single-tip tool geometrical parameters in the cortical bone machining process

2019 ◽  
Vol 234 (1) ◽  
pp. 28-38 ◽  
Author(s):  
Vahid Tahmasbi ◽  
Mehdi Safari ◽  
Jalal Joudaki
Keyword(s):  
Sensitivity Analysis ◽  
Cortical Bone ◽  
Surface Quality ◽  
Rake Angle ◽  
Cutting Edge ◽  
Numerical Control ◽  
Geometrical Parameters ◽  
Machining Parameters ◽  
Edge Angle ◽  
Input Parameters

Machining and cutting of cortical bones are very common and important in the field of orthopedic surgeries. Considerable advances in bone machining are obtained by using computer numerical control machines and automatic surgery robots but still, researches are needed to investigate the effects of machining parameters in bone machining. In this article, for the first time, the effect of geometrical parameters of the single-tip tool on cortical bone machining is studied. The machining parameters included in the investigation are rake angle, back rake angle and side cutting edge angle and the response surface methodology is used to analyze the obtained surface quality according to a second-order regression model. The sensitivity of surface quality to the input parameters was measured by applying Sobol sensitivity analysis and the results are optimized by the Derringer algorithm. Finally, the optimum tool is determined as 15° rake angle, −5° back rake angle and 30° side cutting edge angle. Furthermore, the sensitivity of the surface quality to the input parameters is determined as 52% for rake angle, 31% for side cutting edge angle and 17% for back rake angle.

scholarly journals Influence of End Mill Manufacturing on Cutting Edge Quality and Wear Behavior

2021 ◽  
Vol 5 (3) ◽  
pp. 77
Author(s):  
Berend Denkena ◽  
Alexander Krödel-Worbes ◽  
Sascha Beblein ◽  
Markus Hein
Keyword(s):  
Wear Behavior ◽  
Cutting Edge ◽  
End Mills ◽  
Edge Quality ◽  
Manufacturing Process Chain ◽  
The Individual ◽  
Application Specific ◽  
Milling Tools ◽  
Edge Preparation

One of the decisive factors for the performance of milling tools is the quality of the cutting edge. The latter results from the process control of the individual steps along the tool manufacturing process chain, which generally includes the sintering or pressing of the blanks, grinding, cutting edge preparation, and coating of the tools. However, the targeted and application-specific design of the process steps in terms of high economic efficiency is currently limited by a lack of knowledge regarding the influence of the corresponding process parameters on the resulting cutting edge quality. In addition, there is a lack of suitable parameters that adequately represent the characteristics of the cutting edge microtopography. This publication therefore investigates the influence of manufacturing processes on cutting edge quality and wear behavior of end mills. On this basis, different characterization parameters for the cutting edge quality are derived and evaluated with regard to their ability to predict the wear behavior.

Milling force model for asymmetric end-mills during high-feed milling on AISI-P20

2021 ◽  
pp. 1-8
Author(s):  
Diego Russo ◽  
Gorka Urbicain ◽  
Antonio J. Sánchez Egea ◽  
Alejandro Simoncelli ◽  
Daniel Martinez Krahmer
Keyword(s):  
Force Model ◽  
Milling Force ◽  
Aisi P20 ◽  
High Feed ◽  
End Mills ◽  
Milling Force Model

Detektion von Schneidkantenversatz und Rautiefe/Surface quality and cutting edge offset detection

2021 ◽  
Vol 111 (11-12) ◽  
pp. 803-806
Author(s):  
Dominik Hasselder ◽  
Eckart Uhlmann
Keyword(s):  
Tool Wear ◽  
Austenitic Steel ◽  
Surface Topography ◽  
Surface Quality ◽  
Academic Research ◽  
Cutting Edge ◽  
Geometrical Parameters ◽  
Dry Turning ◽  
Nominal Diameter

Bei Drehbearbeitung auftretender Verschleiß am Werkzeug ist seit Jahrzehnten Gegenstand der Forschung, denn er beeinflusst die Oberflächengüte und den resultierenden Durchmesser des Werkstücks. Durch die gezielte Platzierung eines Triangulationssensors lassen sich Einflüsse dieser Art detektieren. In Zerspanungsuntersuchungen bei der Bearbeitung des austenitischen Stahls 1.4301 ohne Kühlmedium konnte gezeigt werden, dass der verschleißbedingte Durchmesserfehler und die hergestellte Oberflächentopografie prozesssicher messbar sind.   Tool wear and its detection has been part of academic research for decades. It may result in varying surface quality and is a potential cause of insufficient nominal diameter in turning. Mounting a triangulation laser on a turning tool allows for detecting variations in geometrical parameters of the workpiece. Also, when dry turning the austenitic steel 1.4301 it is possible to continuously detect the resulting surface topography and the discrepancy in the manufactured diameter.

scholarly journals Cutting Performance of Different Coated Micro End Mills in Machining of Ti-6Al-4V

Micromachines ◽  
2018 ◽  
Vol 9 (11) ◽  
pp. 568 ◽  
Author(s):  
Zhiqiang Liang ◽  
Peng Gao ◽  
Xibin Wang ◽  
Shidi Li ◽  
Tianfeng Zhou ◽  
...  
Keyword(s):  
Tool Wear ◽  
Cutting Edge ◽  
Micro Milling ◽  
End Mill ◽  
Coating Materials ◽  
Edge Chipping ◽  
Workpiece Surface ◽  
Micro End Mill ◽  
End Mills ◽  
Flank Surface

Tool wear is a significant issue for the application of micro end mills. This can be significantly improved by coating materials on tool surfaces. This paper investigates the effects of different coating materials on tool wear in the micro milling of Ti-6Al-4V. A series of cutting experiments were conducted. The tool wear and workpiece surface morphology were investigated by analyzing the wear of the end flank surface and the total cutting edge. It was found that, without coating, serious tool wear and breakage occurred easily during milling. However, AlTiN-based and AlCrN-based coatings could highly reduce cutting edge chipping and flank wear. Specifically, The AlCrN-based coated mill presented less fracture resistance. For TiN coated micro end mill, only slight cutting edge chipping occurred. Compared with other types of tools, the AlTiN-based coated micro end mill could maximize tool life, bringing about an integrated cutting edges with the smallest surface roughness. In short, the AlTiN-based coating material is recommended for the micro end mill in the machining of Ti-6Al-4V.

New method for detecting active infeed of cutting edge of end mills

2021 ◽  
Author(s):  
Petr M. Pivkin ◽  
Vladimir A. Grechishnikov ◽  
Ilya V. Minin ◽  
Mikhail Mosyanov ◽  
Alexsey B. Nadykto
Keyword(s):  
Cutting Edge ◽  
New Method ◽  
End Mills

scholarly journals Mechanics and Dynamics of Serrated End Mills

Manufacturing ◽  
2002 ◽  
Author(s):  
S. Doruk Merdol ◽  
Yusuf Altintas
Keyword(s):  
Time Domain ◽  
Cutting Forces ◽  
Chip Thickness ◽  
Cutting Edge ◽  
Chatter Stability ◽  
Edge Point ◽  
Oblique Cutting ◽  
Edge Geometry ◽  
End Mills ◽  
Chatter Stability Lobes

Mechanics and dynamics of serrated milling cutters are presented in the article. The serrated flute design knots are fitted to a cubic spline, which is then projected on helical flutes. Cutting edge geometry at any point along the serrated flute is represented by its immersion angle and tangent vectors in radial, tangential and helix directions. The chip thickness removed by each cutting edge point is determined by using previously proposed exact kinematics of dynamic milling. The cutting forces are evaluated by orthogonal to oblique cutting mechanics transformation. The experimentally proven model is able to predict the cutting forces and chatter stability lobes in time domain.

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