Evaluation of Delamination in Drilling Rice Husk Reinforced Polyester Composites

2012 ◽  
Vol 232 ◽  
pp. 106-110 ◽  
Author(s):  
S.A. Syed Azuan ◽  
J.M. Juraidi ◽  
Wan Mansor Wan Muhamad

Delamination is recognized as one of the most critical defects that can result from the machining composites. Delamination has been a major form of failure in drilled composite materials due to the composites lack of strength in the drilling direction, which results in poor surface finish, reduction in bearing strength, reduction in structural integrity and ultimately poor performance of the composite. Currently, most of the major research reported delamination address specific of machining fiber glass, graphite fiber or carbon fiber reinforced polymer composites. It is not yet clear how different drilling parameters affect the machinability of natural fiber reinforced polymer composite materials and quality of drilled holes. This paper report the investigation in drilling holes on natural fibre reinforced polyester composites and evaluate its hole quality by measuring delamination. Three different type of drill: twist 118o drill, brad drill and end mill were used. Drilling process is carried out for three spindle speed (1500 rpm, 2000 rpm and 2500 rpm) and three feed rate (0.1 mm/rev, 0.15 mm/rev and 0.2 mm/rev). Brad drill experienced higher delamination values compared to twist and end mill. Increasing of feed rate and spindle speed also caused a relevant increase in the delamination values. It is found that Rice husk reinforced polyester composites delamination value is lower when compared to the glass fiber reinforced polymer.

Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1667 ◽  
Author(s):  
Dipen Rajak ◽  
Durgesh Pagar ◽  
Pradeep Menezes ◽  
Emanoil Linul

Composites have been found to be the most promising and discerning material available in this century. Presently, composites reinforced with fibers of synthetic or natural materials are gaining more importance as demands for lightweight materials with high strength for specific applications are growing in the market. Fiber-reinforced polymer composite offers not only high strength to weight ratio, but also reveals exceptional properties such as high durability; stiffness; damping property; flexural strength; and resistance to corrosion, wear, impact, and fire. These wide ranges of diverse features have led composite materials to find applications in mechanical, construction, aerospace, automobile, biomedical, marine, and many other manufacturing industries. Performance of composite materials predominantly depends on their constituent elements and manufacturing techniques, therefore, functional properties of various fibers available worldwide, their classifications, and the manufacturing techniques used to fabricate the composite materials need to be studied in order to figure out the optimized characteristic of the material for the desired application. An overview of a diverse range of fibers, their properties, functionality, classification, and various fiber composite manufacturing techniques is presented to discover the optimized fiber-reinforced composite material for significant applications. Their exceptional performance in the numerous fields of applications have made fiber-reinforced composite materials a promising alternative over solitary metals or alloys.


Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 1966 ◽  
Author(s):  
Waqas ◽  
Shi ◽  
Imran ◽  
Khan ◽  
Tong ◽  
...  

Radomes are usually constructed from sandwich structures made of materials which usually have a low dielectric constant so that they do not interfere with electromagnetic waves. Performance of the antenna is increased by the appropriate assortment of materials enabling it to survive under marine applications, and it depends on composite strength-to-weight ratio, stiffness, and resistance to corrosion. The design of a sandwich core submarine radome greatly depends on the material system, number of layers, orientation angles, and thickness of the core material. In this paper, a conceptual design study for a sandwich core submarine radome is carried out with the help of finite element analysis (FEA) using two unidirectional composite materials—glass fiber reinforced polymer (GFRP) and carbon fiber reinforced polymer (CFRP)—as a skin material and six different core materials. Conceptual designs are obtained based on constraints on the composite materials’ failure, buckling, and strength. The thickness of the core is reduced under constraints on material and buckling strength. Finite element analysis software ANSYS WORKBENCH is used to carry out all the simulations.


MRS Bulletin ◽  
2008 ◽  
Vol 33 (8) ◽  
pp. 770-774 ◽  
Author(s):  
Ian P. Bond ◽  
Richard S. Trask ◽  
Hugo R. Williams

AbstractSelf-healing is receiving an increasing amount of interest worldwide as a method to address damage in materials. In particular, for advanced high-performance fiber-reinforced polymer (FRP) composite materials, self-healing offers an alternative to employing conservative damage-tolerant designs and a mechanism for ameliorating inaccessible and invidious internal damage within a structure. This article considers in some detail the various self-healing technologies currently being developed for FRP composite materials. Key constraints for incorporating such a function in FRPs are that it not be detrimental to inherent mechanical properties and that it not impose a severe weight penalty.


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