Study on the Safety Design of Main Arm Mechanism in Slag Pot Carrier

2012 ◽  
Vol 233 ◽  
pp. 380-383
Author(s):  
Rui Guo ◽  
Jing Yi Zhao ◽  
De Cai Han ◽  
Yong Chang Wang

According to the new kind of the upper arm mechanism of the slag pot carrier, optimization design, simulation and experimental research are carried out, in which the combination of conventional design, three dimensional virtual design and experimental study are applied. The motion law of multi-segment arc slide way of main arm is given by means of researching the motion process of slag ladle in the main arm slide way. The functional relationship among the internal parameters of the arm mechanism, and between load force and arm movement is revealed by studying kinematics of mechanism and dynamics law of the upper arm mechanism. The finite element analysis of the upper arm mechanism is carried out to get the weak links of structure strength, and then the improvement solution is proposed. After experiments, the method correctness of optimization and design of upper arm mechanism is testified by the coincidence of the trial results and experimentation results.

2012 ◽  
Vol 490-495 ◽  
pp. 2785-2789
Author(s):  
Dong Sun ◽  
Xu Dong Yang

The milling planer bed is one of the most important foundational parts for the entire machine, sufficient stiffness is required. The posterior segment of a certain milling planer bed is regarded as the optimization object in this paper. Three-dimensional modeling method is used to calculate the exact weight of the bed and then finite element analysis is used to research the static and dynamic characteristics before and after weight-reduction. The weak link of the bed is found out and a improvement scheme is put forward ensuring lower production costs under the premise of sufficient rigidity.


2013 ◽  
Vol 321-324 ◽  
pp. 1794-1798
Author(s):  
Li Kun Guan ◽  
Wei Dong Liu ◽  
Ning Ning Wang

In this paper,in view of the fork head often broken of the main drive system of a medium thickness plate mill,finite element analysis software ANSYS is used to establish universal coupling model and analyse static strength of the universal coupling, woning maximum stress value of the fork head and cross shaft at maximum load and analysing fracture reason of the fork,which could provide a theoretical basis for the cross shaft universal coupling strength analysis and structural optimization design.


2012 ◽  
Vol 215-216 ◽  
pp. 847-850
Author(s):  
Shou Jun Wang ◽  
Xing Xiong ◽  
Hong Jie Wang

In the condition of alternating impact ,the nut-supports subassembly is analyzed according to uncertainty of design parameters. Firstly, a three-dimensional (3-D) finite element (FE) model of the nut-supports subassembly is built and is meshed,and the constraints and loads are imposed.Secondly,the model of nut-supports was assembled using the software ANSYS to understand the stress distribution and various parts of the deformation of the nut-supports and its weak links in the harmonic forces.Finally,socket head cap screw has not enough pre-load in the condition of alternating impact and will be simplified.It is analyzed and checked whether it is cut or not; which provides the reference data for design and optimization of the wave maker.


2014 ◽  
Vol 556-562 ◽  
pp. 1096-1099
Author(s):  
Wei Wei Tu ◽  
Han Li

This research is focused on Friction Type Monorail Crane Driving,using Solidworks software to establish three-dimensional model.Based on Ansys finite element analysis was introduced, the intensity and the structure optimization design. Monorail friction drive device is given in the stress analysis of different cross section.According to the result of the figure analyzes the stress of different locations will effect the performance of the drive.Provides a theoretical reference For optimizing the structure of improving driving devices and improving the performance of drive device.


2012 ◽  
Vol 201-202 ◽  
pp. 741-744 ◽  
Author(s):  
Zhen Ning Hou ◽  
Jun Wu ◽  
Qing Wang ◽  
Hong Gen Tian ◽  
Nan Chao ◽  
...  

A finite element approach based on Ansys is developed to simulate stress intensity distribution in a three dimensional model of coupling clamp joint, which includes ferrules, pipe caps and bolts. The characteristics of stress intensity distributions of coupling clamp joint under strength pressure loading have been studied by means of the non-linear finite element method. The FE model can also predict the clamp quality and tolerances to be expected under different process conditions and define the most effective process parameters to influence the tolerances. The study could give us a better understanding on the mechanism and basis for optimization design of the coupling clamp joint.


2013 ◽  
Vol 710 ◽  
pp. 243-246
Author(s):  
Xian Hong Yang

The use of Pro/E and their respective advantages ANSYS software product design and engineering analysis to solve the case, first of all in the Pro/E, the completion of three-dimensional helical gear design, and then in the Pro/MECHANICA completed finite element model of helical gear, and then into ANSYS for finite element analysis of bevel gear calculation and simulation, finite element analysis of the final results of optimization design model is presented recommendations for improvement. The product design and engineering analysis method has some reference value in engineering design.


2018 ◽  
Vol 10 (6) ◽  
pp. 168781401877847 ◽  
Author(s):  
Daniela Maffiodo ◽  
Raffaella Sesana ◽  
Dino Paolucci ◽  
Sabrina Bertaggia

A procedure to design the spiral springs finite life for dual-mass flywheels is presented. Due to design constraints, installation space, production processes, stiffness requirement, maximum torque, and maximum speed, these components are dimensioned for finite life. Two- and three-dimensional finite element model static structural analysis was performed to obtain the stress distribution, deformed shape, and to validate optimization design. The fatigue analysis was performed both experimentally and by means of a component life estimation model. An experimental duty cycle was applied. Finite element analysis and experimental analysis agree in pointing out the location and the value of maximum stresses and the shape of deformation. Vehicle tests highlight premature spiral springs’ failures, which do not agree with life estimation. The examination of the fracture showed that fretting and wear, along with fatigue phenomena, are the causes of premature failures. A dedicated component life estimation model is required, taking into account of wear and loading history.


2012 ◽  
Vol 562-564 ◽  
pp. 1943-1946
Author(s):  
Yong Hu ◽  
Jin Gan Song ◽  
Qing Zou ◽  
Ke Zhu ◽  
Xiao Long Wang

Because both of the volume and the weight of the photoelectric platform are small, the structure of two frames and two axes is used in the photoelectric platform. As the key component of the photoelectric platform, the main frame should have sufficient strength and rigidity. In order to achieve this object, three-dimensional entity model of the main frame is established using CATIA software. Then the finite-element analysis of the model is finished with ANSYS Workbench. Based on the analysis results, the weak links of the main frame is found. Then these links are improved and the main frame is analyzed again. After improving the structure, the results of the finite-element analysis show that the main frame meets the requirements of design and has perfect overall performance.


2013 ◽  
Vol 756-759 ◽  
pp. 4591-4595
Author(s):  
Wen Yu Song

Three-dimensional finite element analysis of harmonic electromagnetic field in a large and complex structure 15-phase induction machine has been completed. Accurate 3D finite element machine model is established. The current density of stator and rotor and the entire vector flux density distribution are given, then been analyzed and explained. 3D air gap radial flux density is obtained and has been made harmonic analysis. We can get more accurate electromagnetic field distribution and performance parameters through 3D finite element calculation of electromagnetic field. This method can give theoretical basis for the multiphase machine development of new structure and can play reference in terms of structural optimization design.


2012 ◽  
Vol 562-564 ◽  
pp. 709-712
Author(s):  
Yi Lun Han ◽  
Li Jun Huang ◽  
Xue Lei Wen

The basic structure of the piston hydraulic cylinder was introduced. A three-dimensional model was carried out for the hydraulic cylinder by using Pro/E soft,the finite element analysis to the largest hydraulic condition while hydraulic cylinder working by using ANSYS soft,and the distribution of the stress and strain of hydraulic cylinder was derived from it. It optimized the structure of hydraulic cylinder effectively and the cost was saved.


Sign in / Sign up

Export Citation Format

Share Document