Dynamic Constitutive Relation and Fracture Model of Q235A Steel

2013 ◽  
Vol 274 ◽  
pp. 463-466 ◽  
Author(s):  
Li Lin ◽  
Feng Fan ◽  
Xu Dong Zhi
Keyword(s):  
Fracture Strain ◽  
Stress Triaxiality ◽  
Rate Sensitivity ◽  
Experimental Tests ◽  
Model Parameters ◽  
Element Calculation ◽  
Tension Tests ◽  
Split Hopkinson ◽  
Strength And Ductility ◽  
Split Hopkinson Tension Bar

Strength and ductility data for Q235A steel from 20 oC to 950 oC was obtained from a series of experimental tests. The stress rate sensitivity was studied by conducting Split-Hopkinson Tension Bar (SHTB) test and uniaxial tension test on smooth cylindrical specimens while the influence of stress triaxiality on ductility was revealed by conducting upsetting tests, tension tests on pre-notched cylinder specimens and torsion tests on SASs. Slightly modified versions of the two Johnson–Cook (J–C) models describing flow stress and fracture strain are presented to characterize the properties of Q235A steel as function of strain rate, temperature and stress triaxiality. Corresponding model parameters were calibrated based on the test data and with the help of finite element calculation. It was found that the modified Johnson–Cook (MJC) models give more close predictive results compared with the original J–C models.

scholarly journals Comparison of Modified Mohr–Coulomb Model and Bai–Wierzbicki Model for Constructing 3D Ductile Fracture Envelope of AA6063

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Fracture Criterion ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Ductile Fracture Criterion ◽  
Forming Process ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Envelope

AbstractDuctile fracture of metal often occurs in the plastic forming process of parts. The establishment of ductile fracture criterion can effectively guide the selection of process parameters and avoid ductile fracture of parts during machining. The 3D ductile fracture envelope of AA6063-T6 was developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on the 3D fracture envelope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.

scholarly journals Comparison of modified Mohr–Coulomb model and Bai–Wierzbicki model for constructing 3D ductile fracture envelope of AA6063

2020 ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Torsion Test ◽  
Compression Tests ◽  
Damage Models ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Envelope

Abstract The 3D ductile fracture envelope of AA6063-T6 were developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on 3D fracture envolope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.

Loading and Unloading Split Hopkinson Tension Bar Technique for Studying Dynamic Microstructure Evolution of Materials

2010 ◽  
Vol 160-162 ◽  
pp. 891-894 ◽  
Author(s):  
Wen Huang ◽  
Zhong Wei Huang ◽  
Xiao Qing Zhou
Keyword(s):  
Microstructure Evolution ◽  
Pure Titanium ◽  
Dynamic Mechanical Properties ◽  
Post Test ◽  
Split Hopkinson ◽  
Adiabatic Curve ◽  
Loading And Unloading ◽  
Different Strains ◽  
Strength And Ductility ◽  
Split Hopkinson Tension Bar

In order to investigate the microstructure evolution of materials, loading and unloading experiments with specimens deformed at different strains are required. In this paper, momentum traps were introduced for rendering the conventional Split Hopkinson Tension Bar suitable for loading-unloading experiment. The new technique allows a specimen to be loaded to a preset strain for post-test characterization. This technique was applied to study the dynamic mechanical properties of pure titanium. The results show that: 1) the twinning density of titanium increases rapidly as the strain increases. 2) The strength and ductility of titanium exhibited on the adiabatic curve are much smaller then those exhibited on the isothermal curve, which may be caused by the adiabatic heat generated during the transient deformation process.

scholarly journals Comparison of modified Mohr–Coulomb model and Bai–Wierzbicki model for constructing 3D ductile fracture envelope of AA6063

2021 ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Fracture Criterion ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Ductile Fracture Criterion ◽  
Forming Process ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Envelope

Abstract Ductile fracture of metal often occurs in the plastic forming process of parts. The establishment of ductile fracture criterion can effectively guide the selection of process parameters and avoid ductile fracture of parts during machining. The 3D ductile fracture envelope of AA6063-T6 were developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on the 3D fracture envelope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.

Inverse Identification of CDM Model Parameters for DP1000 Steel Sheets Using a Hybrid Experimental-Numerical Methodology Spanning Various Stress Triaxiality Ratios

2013 ◽  
Vol 554-557 ◽  
pp. 2103-2110 ◽  
Author(s):  
Zhen Ming Yue ◽  
Celal Soyarslan ◽  
Houssem Badreddine ◽  
Khemais Saanouni ◽  
A. Erman Tekkaya
Keyword(s):  
Constitutive Model ◽  
Pure Shear ◽  
Stress Triaxiality ◽  
Experimental Tests ◽  
Image Correlation ◽  
Material Surface ◽  
Model Parameters ◽  
Mixed Hardening ◽  
Steel Sheets ◽  
Strain Paths

A hybrid experimental-numerical methodology is presented for the identification of the model parameters regarding a mixed hardening anisotropic finite plasticity fully coupled with isotropic ductile damage in which the micro-crack closure effect is given account for, for steel sheets made of DP1000. The experimental tests involve tensile tests with smooth and pre-notched specimens and shear tests with specimen morphologies recently proposed by D.R. Shouler, J.M. Allwood (Design and use of a novel sample design for formability testing in pure shear, Journal of Materials Processing Technology, Volume 210, Issue 10, 1 July 2010, Pages 1304-1313). These tests cover stress triaxiality ratios lying between 0 (pure shear) and 1/√3 (plane strain). To neutralize machine stiffness effects displacements of the chosen material surface pixels are kept track of using the digital image correlation system ARAMIS, where recorded inputs are synchronized with force measurements. On the numerical part, developed constitutive model is implemented as user defined material subroutine, VUMAT, for ABAQUS/Explicit. FE models for the test cases are built using 3D brick elements (rather than thin shells) and devising developed VUMAT for the constitutive model, model parameters are identified using an inverse parameter identification procedure where the objective function relies on the difference of experimentally observed-numerically predicted forces for the selected pixel displacements. The validity of the material model and transferability of its parameters are tested using tests involving complex strain paths.

scholarly journals Life Prediction Model of Mineral Admixture Cement Based-Materials under Early Age CO2-Erosion

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 413
Author(s):  
Saisai Wang ◽  
Jian Chen ◽  
Xiaodong Wen
Keyword(s):  
Prediction Model ◽  
Life Prediction ◽  
Experimental Tests ◽  
Mineral Admixture ◽  
Model Parameters ◽  
Influence Coefficient ◽  
Test Pieces ◽  
Cement Based Materials ◽  
Particle Group ◽  
Life Prediction Model

Most of the existing models of structural life prediction in early carbonized environment are based on accelerated erosion after standard 28 days of cement-based materials, while cement-based materials in actual engineering are often exposed to air too early. These result in large predictions of the life expectancy of mineral-admixture cement-based materials under early CO2-erosion and affecting the safe use of structures. To this end, different types of mineral doped cement-based material test pieces are formed, and early CO2-erosion experimental tests are carried out. On the basis of the analysis of the existing model, the influence coefficient of CO2-erosion of the mineral admixture Km is introduced, the relevant function is given, and the life prediction model of the mineral admixture cement-based material under the early CO2-erosion is established and the model parameters are determined by using the particle group algorithm (PSO). It has good engineering applicability and guiding significance.

scholarly journals Study of Influence of Width to Thickness Ratio in Sheet Metals on Bendability under Ambient and Superimposed Hydrostatic Pressure

2021 ◽  
Vol 2 (3) ◽  
pp. 542-558
Author(s):  
Mohammadmehdi Shahzamanian ◽  
David Lloyd ◽  
Amir Partovi ◽  
Peidong Wu
Keyword(s):  
Hydrostatic Pressure ◽  
Stress Ratio ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Volumetric Strain ◽  
Thickness Ratio ◽  
Sheet Metals ◽  
The Finite Element Method ◽  
Bending Strain ◽  
Good Agreement

The effect of the width to thickness ratio on the bendability of sheet metal is investigated using the finite element method (FEM) employing the Gurson–Tvergaard–Needleman (GTN) model. Strain path changes in the sheet with change in the width/thickness ratio. It is shown that bendability and fracture strain increase significantly by decrease in the width/thickness ratio. The stress state is almost uniaxial when the stress ratio (α) is close to zero for narrow sheets. Stress ratio is nothing but the major stress to minor stress ratio. This delays the growth and coalescence of micro-voids as the volumetric strain and stress triaxiality (pressure/effective stress) decrease. On the other hand, ductility decreases with increase in α for wider sheets. Fracture bending strain is calculated and, as expected, it increases with decrease in the width/thickness ratio. Furthermore, a brief study is performed to understand the effect of superimposed hydrostatic pressure on fracture strain for various sheet metals with different width/thickness ratios. It is found that the superimposed hydrostatic pressure increases the ductility, and that the effect of the width/thickness ratio in metals on ductility is as significant as the effect of superimposed hydrostatic pressure. Numerical results are found to be in good agreement with experimental observations.

Parameters Identification of Johnson-Cook Constitutive Equation for Aluminum Brass

2014 ◽  
Vol 887-888 ◽  
pp. 1032-1035 ◽  
Author(s):  
Chang Chun Di ◽  
Kai Bo Cui ◽  
Jun Qi Qin ◽  
Da Lin Wu
Keyword(s):  
Testing Machine ◽  
Strain Curve ◽  
High Strength ◽  
Dynamic Mechanical Properties ◽  
Model Parameters ◽  
Strain Rates ◽  
Stress Strain Curve ◽  
Method Of Least Squares ◽  
Different Temperatures ◽  
Split Hopkinson

Aluminum brass HAL66-6-3-2 is abrasion-resistant alloy with high strength, hardness and wear resistance, corrosion resistance is also well, commonly used in the field of marine and ordnance industry. The quasi static and dynamic mechanical properties were tested through the use of electronic universal testing machine and Split Hopkinson Tension Bar (SHTB). Meanwhile, the material stress-strain curve at different temperatures and different strain rates is also obtained. Based on Johnson-Cook constitutive model, using the method of least squares fitting the experimental data to determine the model parameters, fitting and experimental results agree well.

Numerical Investigation of Ductile Fracture in Pipelines Under Complex Loading Using a Phenomenological Damage Model

2021 ◽  
Author(s):  
Iago S. Santos ◽  
Diego F. B. Sarzosa
Keyword(s):  
Ductile Fracture ◽  
Mechanical Response ◽  
Numerical Study ◽  
Damage Model ◽  
Stress Triaxiality ◽  
Numerical Procedure ◽  
Complex Loading ◽  
Experimental Tests ◽  
Compact Tension ◽  
Axial Tensile

Abstract This paper presents a numerical study on pipes ductile fracture mechanical response using a phenomenological computational damage model. The damage is controlled by an initiation criterion dependent on the stress triaxiality and the Lode angle parameter, and a post-initiation damage law to eliminate each finite element from the mesh. Experimental tests were carried out to calibrate the elastoplastic response, damage parameters and validate the FEM models. The tested geometries were round bars having smooth and notched cross-section, flat notched specimens under axial tensile loads, and fracture toughness tests in deeply cracked bending specimens SE(B) and compact tension samples C(T). The calibrated numerical procedure was applied to execute a parametric study in pipes with circumferential surface cracks subjected to tensile and internal pressure loads simultaneously. The effects of the variation of geometric parameters and the load applications on the pipes strain capacity were investigated. The influence of longitudinal misalignment between adjacent pipes was also investigated.

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